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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Transmission
  • Car gearbox
  • Mechanical gear shifting

Mechanical gear shifting (Mercedes-Benz Vito W639)

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The gear shift mechanism using a cable drive is unified with a semi-automatic mechanism. The difference is that the forces to the internal elements of the gearshift mechanism are transmitted by a system of rods and levers, to which the forces are transmitted by cables from the gearshift lever.

Removal and installation the gear shift lever



VN 4.005 1. Central rod of the internal gear shift mechanism; 2, Internal gear shift mechanism³.…

VN 4.005 1. Central rod of the internal gear shift mechanism; 2, Internal gear shift mechanism³. Gear shift lever handle; 4. Gear shift lever mechanism; 5. Gear selection and engagement cables; 6. Gear selection lever; 7. Bracket; 8. Gear selection rod; 9. Gear shift lever; 10. Reverse gear engagement fork; 11. Fork for engaging 1st and 2nd gears; 12. 3rd and 4th gear engagement lever; 13. 5th and 6th gear engagement lever


Remove the center console and its trim.

VN 4.006 1. Center console; 2. Screws

VN 4.006 1. Center console; 2. Screws




Disconnect the electrical connector (8) of the reverse light switch.

Using a suitable tool, disconnect the ball joints of the control cables (1) and (3) from the gearshift lever (5).

Remove the gear shift lever (5) with the bracket from the crossmember located under the instrument cluster.

Install in reverse order. After installation, adjust the transmission control cables.

VN 4.007: 1. Center console trim; 2. Screws

VN 4.007: 1. Center console trim; 2. Screws


VN 4.008: 1. External gearbox control cable; 2. Central gearbox control cable; 3. Ball coupling of…

VN 4.008: 1. External gearbox control cable; 2. Central gearbox control cable; 3. Ball coupling of the outer transmission control cable; 4. Ball coupling of the central transmission control cable; 5. Gear shift lever with bracket; 6. Fixing plastic surgery; 7. Screws; 8. Electrical connector for reversing light switch (S 16/2)




Disconnect the manual transmission control cables.

Original article is on the portal (MercedesMan.ru)

VN 4.009. Manual transmission controls 716.6: 1. Gearbox control cable articulated ends; 2. Gearbox…

VN 4.009. Manual transmission controls 716.6: 1. Gearbox control cable articulated ends; 2. Gearbox control cables; 3. Fixing plate; 4. Bracket located on the gearbox; 5. Rubber dust boots


VN 4.010. Semi-automatic gearbox 716.743 1. Nut for fastening the cardan shaft flange; 2. Cardan…

VN 4.010. Semi-automatic gearbox 716.743 1. Nut for fastening the cardan shaft flange; 2. Cardan shaft flange; 3. Reverse gear lock; 4. Ventilation tube distributor; 5. Screw; 6. Ventilation tube; 7. Ventilation tube; 8. Bracket; 9. Screw; 10. Central connector; 11. Screw; 12. Screw; 13. Oil filler plug; 14. Oil drain plug; 15. Ventilation pipe; 16. Guide pin; 17. Screw; 18. Bracket; 19. Wiring harness; 20. Screw
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Mercedes Vito 2 / Car gearbox
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Hydraulic control unit
Manual transmission type 716.6
Rear axle final drive gearbox
Gearbox designation and technical characteristics
Disassembly and assembly of the semi-automatic gearbox 716.6
Disassembly and assembly of the front part of the gearbox housing
Clutch release mechanism position sensor
Pressure sensor in the hydraulic drive of the gearbox control
Internal gear shift mechanism
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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