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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • General information
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  • Replacing the alternator drive belt

Replacing the alternator drive belt (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Examination ↡ Installation ↡

Removal



1. On engines 111: secure the tensioner rocker arm 2 and tension pulley 3 from moving in the direction of rotation (see figure 1.8).

Figure 1.8. Loosening of the drive belt on engines 111.979.

Figure 1.8. Loosening of the drive belt on engines 111.979.


2. Remove the generator drive belt.

Examination



3. Check the condition of the pulleys and belt tensioner for damage and contamination. Replace damaged elements if necessary.

Installation



4. Install the drive belt on the pulleys, starting with the tensioner pulley (see figure 1.9 a, b, 1.10a, b, 1.11).

Figure 1.9a. Generator drive belt installation diagram on engine 111 (without air conditioning).

Figure 1.9a. Generator drive belt installation diagram on engine 111 (without air conditioning).


Figure 1.9b. Generator drive belt installation diagram on engine 111 (with air conditioning).

Figure 1.9b. Generator drive belt installation diagram on engine 111 (with air conditioning).
1. Tension pulley,
2. Crankshaft pulley,
3. Air conditioning compressor,
4. Generator,
5. Power steering pump,
6. Water pump.


Figure 1.10a. Generator drive belt installation diagram on engine 611.980 (without air…

Figure 1.10a. Generator drive belt installation diagram on engine 611.980 (without air conditioning).
1. Tension pulley,
2. Crankshaft pulley,
4. Generator,
5. Power steering pump,
6. Water pump,
7. Guide pulley.


Figure 1.10b. Generator drive belt installation diagram on engine 611.980 (with air conditioning).

Figure 1.10b. Generator drive belt installation diagram on engine 611.980 (with air conditioning).
1. Tension pulley,
2. Crankshaft pulley,
3. Air conditioning compressor,
4. Generator,
5. Power steering pump,
6. Water pump.


Figure 1.11. Generator drive belt installation diagram on engine 104.900:

Figure 1.11. Generator drive belt installation diagram on engine 104.900:
1. Crankshaft pulley,
2. Power steering pump, 3. Air conditioning compressor, 4. Generator, 5. Tensioner pulley, 6. Water pump.


5. Tighten the drive belt.



On engines 111.979:
  • secure the tensioner swing arm 2 and tension pulley 3 from moving in the direction of rotation (see figure 1.8). Install the belt onto the water pump pulley;
  • release the rocker arm and tension pulley. Check the installation of the belt and the location of the marks B on the tension lever and the indicator surface of the housing A. If the belt is selected and installed correctly, the mark B should be one third to the left of the indicator surface (see figure 1.8).

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Mercedes Vito 1 / Maintenance
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Checking the drive belts
Scheduled vehicle maintenance
Cooling system
Changing engine oil and oil filter
Replacing spark plugs (only on engines 111.948 and 104.900)
Replacing the fuel filter
Replacing the air filter element
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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