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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Power unit
  • Cooling system
  • Replacing the coolant

Replacing the coolant (Mercedes-Benz Sprinter 903)

0
Attention! The expansion tank cap shown in the picture 135, open only when the coolant temperature is no higher than 90°C. Recommended temperature is –50°C. Turn the plug one turn, wait until the pressure equalizes, and remove it completely. When opening, place a thick cloth on the cap to avoid burns from steam or splashes of hot coolant.


To replenish small losses of coolant, you can use ordinary water. Lime-free, rainwater, distilled water are not suitable for the cooling system as they can cause corrosion.

If the level of liquid in the cooling system has dropped significantly during the trip, do not add cold water to the hot engine, as this may deform the cylinder head. A small amount of water can also be added to a warm engine. The coolant is replaced in the following order:
  • if the engine is hot, to add coolant, slowly unscrew the cap to release steam. The coolant temperature must never exceed 90°C. When opening, first turn the plug one turn, wait until the pressure equalizes, and only then open it further;
  • unscrew the fastening parts and remove the radiator protection under the engine;
  • drain the coolant from the bottom of the radiator into a container provided. If you are draining antifreeze that is intended for further use, use a suitable container;
  • to prevent air locks from forming when filling the system, you should consider the following simple recommendations:
    • 1) regardless of whether the car has air conditioning or not, set both heater controls to maximum heating, with automatic climate control set, press the DEF button;
    • 2) pre-prepared antifreeze (see subsection 4.1.2) pour into the radiator until its level reaches the lower edge of the filler neck. For ease of determining the level, you can use a "carrying device". Do not screw in the filler cap yet;
    • 3) start the engine and warm it up to operating temperature, i.e. until the thermostat opens. Close the filler cap when the temperature reaches 60–70°C;
  • check the coolant level.
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Mercedes Sprinter / Cooling system
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Cooling system — design description
Antifreeze — General Information
Radiator — General Description
Radiator check
Removal and installation the radiator
Coolant pump — design description
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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