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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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  • W123 (1976-1985)
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  • Front suspension
  • Design and technical characteristics of the front suspension

Design and technical characteristics of the front suspension (Mercedes-Benz E-Class W123)

0
Contents: Suspension springs ↡ Selection of suspension spring with…↡ Shock absorbers ↡ Anti-roll bar ↡ Front wheel hubs ↡ Tightening torques of main threaded…↡
The front suspension is independent, with telescopic shock absorbers, coil springs, upper and lower arms and an anti-roll bar connecting the upper suspension arms.

All suspension mounting points are made on silent blocks (rubber-metal bushings). The steering knuckle is connected to the suspension arms via sealed ball joints (ball joints). The front wheel hub has adjustable tapered bearings.

CharacteristicMeaning
Axial clearance of wheel bearing, mm0,01—0,02

Suspension springs



Depending on the model and configuration, several types of cylindrical springs are installed on vehicles in combination with upper support cups of varying thickness.

Suspension spring characteristics



Spring typeSpring numberWire diameter, mmDraft (P=100 kgf)Length (P=0 kgf)
1123.321.370414,327,0460
2123.321.390414,725,0460
3123.321.210414,7523,3447
4123.321.270415,023,3463

Upper Spring Support Cup Characteristics



Letter indexThickness of the bottom of the support cup, mmNumber of protrusions around the circumference of the cup
a81
b132
c183
d234

Selection of suspension spring with upper support cup



There are four types of springs and support cups used in the front suspension of cars. The selection of the spring and support cup is made at the factory and must be maintained throughout the entire service life to avoid deterioration of the stability and controllability characteristics of the car.



When replacing a spring or support cup, be sure to install parts identical to the previous ones.

The spring for the support cup is selected based on the sum of points. This sum consists of the model point and the points of additional equipment.

Model

Spring No
Thickness of the bottom of the support cup, mm

Car without air conditioning

"200"

123.321.3704

13, 18 23

"230"

123.321.3704

13, 18, 23

123.321.3904

8, 13, 18, 23

"250"

123.321.2104

8, 13, 18, 23

"280", "280E"

123.321.2704

8, 13, 18, 23

Car with air conditioning

"200"

123.321.3904

8, 13, 18, 23

"230"

123.321.3904

8, 13, 18, 23

123.321.2704

8, 13

"250"

123.321.2104

8, 13, 18, 23

123.321.2704

8, 13, 18

"280", "280E"

123.321.2704

13, 18, 23

123.321.3904

8, 13


Each type of equipment installed on order also corresponds to a certain number of points:
  • 7 - air conditioning
  • 4 (5) — automatic transmission
  • 4 - additional heater
  • 4 - equipment for taxi
  • 3 - sunroof
  • 3 - anti-lock wheel system
  • 3 - with separately increased useful mass
  • 2 - body position regulator or limited-slip differential
  • 2 - high-capacity battery
  • 1 - 5-speed manual transmission
  • 1 - airbag
  • 1 - additional protection for the bottom of the car
  • 1 - headlight washers
  • 1 - front seats with electrical adjustment
  • 1 - on-board telephone.

Petrol engine cars with standard and reinforced suspension



Total points

Spring type
Height of support cup
ordinary
reinforced

13

1

8 (a)

13 (b)

15—19

1

13 (b)

18 (c)

20—24

1

13 (b)

23 (d)

25—29

2

8 (a)

13 (b)

30—34

2

13 (b)

18 (c)

35—39

2

18 (c)

23 (d)

40—44

3

8 (a)

13 (b)

45—49

3

13 (b)

18 (c)

50—54

3

18 (c)

23 (d)

55—60

4

8 (a)

13 (b)

61—66

4

13 (b)

18 (c)

67—72

4

18 (c)

23 (d)




Characteristic

Meaning

Numbers of support cups for front springs height, mm

  • 123.321.1384

8

  • 123.321.1484

13

  • 123.321.1584

18

  • 123.321.1684

13


Shock absorbers



The cars use gas-filled shock absorbers, which serve to dampen vibrations of the front wheels. They are connected to the body and suspension arms.

Control parameters of front shock absorbers



Number

Color marking (design execution)
Piston stroke, mm
new
acceptable

123.323.1700

One longitudinal stroke is white (with separating piston)

0 +2

32,0

123.323.2000

One cross stroke is white (without separating piston)

0 +2

0,0


Additional shock absorber spring combination



Engine model

Spring No
Shock absorber no

Without body level adjustment

"200"

123.321.3704

—

"230"

123.321.3904

—

"250"

123.321.2104

123.323.1700

"280"

123.321.2704

123.323.2000

With adjustable body level

"200"

123.321.3704

—

"230"

123.321.3904

123.323.1700

"250"

123.321.2104

—

"280", "280E"

123.321.2704

123.323.2000


Anti-roll bar



Characteristic

Meaning

Stabilizer bar diameter, mm

  • cars with 4-cylinder petrol engine

24

  • cars with 6-cylinder petrol engine

26


Front wheel hubs



The front wheel hub is mounted on two tapered roller bearings.

Characteristic

Meaning

Axial clearance in hub bearings, mm

  • nominal

0,01—0,02

  • maximum permissible

0,05

Axial runout of the inner flange of the hub, no more than, mm

0,03

Permissible radial runout in the area of the wheel rim seat, mm

0,05

Front wheel bearing

  • interior

M 48548S / 10, No.001.982.902

  • external

M 12649/10, No.006.981.6305

Radial runout of the bearing seats of the steering knuckle, no more than, mm

0,05





Tightening torques of main threaded connections, kgf·m



Connection type

Meaning

Fastening the telescopic stand to the lower support

1,9

Stabilizer bar tip bolt

6,5

Stabilizer bar mounting bracket

1,9

Shock absorber mounting nut to the body

2,0

Upper control arm

8,0

Lower suspension arm

17,9

Ball joint

  • upper

4,1

  • lower

8,0

Suspension support pipe

3,4

Spring support cup

1,9

Nut for fastening the eccentric bolt of the suspension arm

12,0

Steering arm to steering knuckle mounting bolt

8,0

Brake caliper to steering knuckle mounting bolt

11,5

Hub Nut

1,2

Wheel mounting bolt

11,0


Front suspension



1 - wheel hub; 2 - wheel bearing; 3 - steering knuckle; 4 - shock absorber; 5 - barbell; 6 -…

1 - wheel hub; 2 - wheel bearing; 3 - steering knuckle; 4 - shock absorber; 5 - barbell; 6 - suspension spring; 7 - upper arm; 8 - stabilizer; 9 - lower arm; 10 - brake disc; 11 - steering gear transverse rod
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The article has been verified: Levin Kirill Glebovich
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E-Class W123 / Front suspension
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Removal and installation front suspension springs
Checking, removing and installing shock absorbers
Removal and installation the front anti-roll bar
Removal and installation the front suspension assembly
Removal, installation and adjustment of the hub and front wheel bearings
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W210 (1996-2002) 
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W124 (1984-1995) 
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W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
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  • Repair M102 engines
  • Repair M110 and M123 engines
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  • Transmission
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  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
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  • Body
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