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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W202 (1993-2000)
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  • Front springs — removal and installation

Front springs — removal and installation (Mercedes-Benz C-Class W202)

0
Contents: Removal ↡ Installation ↡
Attention! Depending on the vehicle's equipment, different springs are installed in the suspension, each with its own rubber supports. To designate the springs, a red or blue dash is placed on the lower coil, and the part number is stamped. When replacing, install springs only with the same designation.


Removal



1. Mark the position of the front wheels in relation to the hub with paint. This ensures that the balanced wheel returns to the same position after removal. Loosen the wheel bolts before lifting the car. Raise the car from the front and remove the front wheels.

2. Unscrew the shock absorber from above, for which place a garage jack under the lower arm and, placing a wooden lining underneath, lift the arm.

3. Remove the lower engine compartment protection.

4. The suspension spring is in a compressed state. It needs to be compressed further to release the spring plates. Do this using the appropriate device.

4. The suspension spring is in a compressed state. It needs to be compressed further to release the…


5. Compress the spring with a regular puller. In branded workshops, a special device is used for this, including a tensioner (01a) (000 589 46 31 00), plates (01b), (01c) (000 589 79 63 00). In this case, the spring tensioner should cover 8 turns. Compress the spring until it can no longer be removed.



Caution! Place the tensioner in the spring coils so that they are securely gripped and the tensioner does not slip. Compress the spring at least at three points evenly spaced around the circumference. The spring is highly compressed, so use only a stable tool. To avoid accidents, do not tie the spring coils with wire.


6. If a new spring is to be installed, the removed one is slowly released.

Installation



1. Before installation, examine the rubber support for porosity or damage, replace if necessary. Clean the spring installation areas on the lever.

1. Before installation, examine the rubber support for porosity or damage, replace if necessary.…


2. Install the spring tensioner and compress it slowly.

3. Rotate to the right to place the rubber support on the spring. To facilitate installation, the support can be lubricated with liquid soap or glycerin.

4. Position the spring so that the end of the lower coil sits on the spring plate stop in the lever.

5. Raise the wishbone slightly with a garage jack, insert the upper end of the shock absorber. Place the shock absorber washer at the front of the engine compartment, tighten the nut on the rod with a torque of 15 N·m. Secure it with a lock nut with a torque of 30 N·m.



Caution: When lifting the lever, be careful not to lift the vehicle.


6. Slowly release the spring, making sure that the rubber support is correctly seated in the supporting base of the body and at the bottom of the lever.

7. Remove the garage jack.

8. Install the engine compartment trim.

9. Put on the wheels, observing the previously painted marking of their previous position. Screw on the wheels. Lower the car onto the wheels and tighten the wheel bolts in a cross pattern to a torque of 110 Nm.

10. Check the vehicle level on the front axle at the workshop.

11. Install the headlights.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Khromov Roman Mikhailovich
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C-Class W202 / Suspension, wheels and tires
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Checking and recycling shock absorbers
Shock absorbers — removal and installation
Front suspension design
Setting the clearance in the front bearings
Anti-roll bar — removal and installation
Rear suspension design
Rear shock absorbers — removal and installation
Rear springs — removal and installation
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
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  • Cooling system
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  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
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  • Brake system
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  • Exterior (external elements)
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  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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