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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
  • Main
  • C-Class
  • W202 (1993-2000)
  • Chassis
  • Suspension, wheels and tires
  • Setting the clearance in the front bearings

Setting the clearance in the front bearings (Mercedes-Benz C-Class W202)

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1. Mark the position of the front wheels in relation to the hub with paint. This will ensure that the balanced wheel returns to the same position after removal. Loosen the wheel bolts before raising the car. Place the front of the car on stands and remove the front wheels.

1. Mark the position of the front wheels in relation to the hub with paint. This will ensure that…


2. Screw the brake disc to the hub using the wheel bolt (43a), inserting it into the hole located opposite the mounting bolt (9k).

3. Carefully use a screwdriver to pry the brake pads away from the brake disc.

3. Carefully use a screwdriver to pry the brake pads away from the brake disc.


4. Remove the hub cap (9e) using the puller (023) or knock it off with a rubber hammer.

4. Remove the hub cap (9e) using the puller (023) or knock it off with a rubber hammer.


5. Check the clearance by pulling and pushing the flange by hand. Rotate the hub slightly before each attempt.



6. In workshops, the axial clearance is measured using a device that has a small-travel dial indicator as a sensor. The sensor is installed with a 2 mm measuring rod recess. The specified value of the correct clearance is 0.01–0.02 mm.

Caution! During the individual measurement process, feeding the flange back and forth along the axis, do not rotate the hub.


Caution! During the individual measurement process, feeding the flange back and forth along the…


7. Loosen the Allen bolt (9i).

8. Tighten the split nut while rotating the hub until it can no longer be turned. Then loosen the nut by 1/3 of a turn and hit the axle (5a) with a plastic hammer to loosen the tension. Measure the clearance.

9. If necessary, repeat the gap setting. Mercedes prescribes setting the gap using a dial indicator. However, in practice (when there is no indicator) the gap is considered correct if the washer under the split nut can be moved back and forth with some effort using a screwdriver. If the washer cannot be moved, the split nut must be pressed or released.

10. Tighten the Allen bolt on the split nut to 8 Nm and check the bearing clearance again.

10. Tighten the Allen bolt on the split nut to 8 Nm and check the bearing clearance again.


11. Fill the hub cap with approximately 15 g of high-temperature bearing grease up to the edge of the flange (arrow).



12. Replace the hub cap using special tool 025 or tap it in with a rubber mallet.

(Material created based on the website: MercedesMan.ru)

Attention! Be sure to replace a damaged cap, since moisture penetrates into the bearing through the joint leaks, causing it to quickly deteriorate.


13. Remove the wheel bolt from the brake disc.

14. Put the wheel on, observing the previously painted marking of its previous position. Screw the wheel on. Lower the car onto the wheels and tighten the wheel bolts in a cross pattern to a torque of 110 Nm.

15. Press the brake pedal repeatedly until the brake pads are in working position.
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C-Class W202 / Suspension, wheels and tires
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Front springs — removal and installation
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Front suspension design
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W203 (2000-2007) 
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  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
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  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
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  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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