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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Cooling system
  • Radiator — removal and installation

Radiator — removal and installation (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Disconnect the negative cable from the battery.

2. Drain the coolant.

3. Empty the air conditioning system.

4. Remove the radiator grille 2 (see figure 2.99).

Figure 2.99. Removing the radiator:

Figure 2.99. Removing the radiator:
1. Upper cross beam,
2. Radiator grille,
3. Bumper,
4, 5, 7. Coolant pipes,
6. Radiator,
8. Drain valve.


5. Remove the upper cross member 1.

6. Disconnect coolant pipes 4, 5, 7 from radiator 6.

7. Disconnect the coolant pipes 9 from the radiator 6 (see figure 2.100).

Figure 2.100. Disconnecting the electrical wiring from the radiator:

Figure 2.100. Disconnecting the electrical wiring from the radiator:
9. Automatic transmission coolant pipe,
10. Cooling system pipe.
B21.1, B21.2. Air conditioning pressure sensor connector,
B77.1. High/low pressure sensor connector in the air conditioning system,
M34.1, 34.2. Connectors for wiring of electric motors of cooling system fans.


8. Disconnect the wiring connectors M34.1 and 34.2 from the fan motors.



9. Disconnect connectors B21.1 and 21.2.

10. Disconnect connector B77.1.

11. Disconnect the coolant pipes 10 from the air conditioner condenser.

12. Remove the radiator together with the condenser upwards.

Installation



13. Installation is carried out in the reverse order of removal. Insert the radiator 6 with your fingers (arrows) into the holes 11 (see figure 2.101).

14. Correct the fluid level in the automatic transmission.

15. Check for leaks in the cooling system.

Figure 2.101. Removing the radiator:

Figure 2.101. Removing the radiator:
6. Radiator,
11. Radiator retainer.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Cooling system
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Fan — removal and installation
Cooling system pump
Thermostat — removal and installation
Oil radiator
Coolant temperature sensors
Air conditioner condenser
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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