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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
  • Main
  • E-Class
  • W210 (1996-2002)
  • Transmission
  • Clutch
  • Hydraulic clutch drive

Hydraulic clutch drive (Mercedes-Benz E-Class W210)

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Fig. 6.1. Clutch units and parts: 1 – driven disk; 2 – pressure plate; 3 – clutch release bearing;…

Fig. 6.1. Clutch units and parts: 1 – driven disk; 2 – pressure plate; 3 – clutch release bearing; 4 – clutch release lever; 5 – bolt for fastening the clutch housing to the pressure plate


Brake fluid is used to drive the clutch. It is located in the same reservoir as the brake fluid. The reservoir is divided into two chambers: one for the brake system, the other for the clutch hydraulic drive. These systems work separately, so that a leak in the clutch hydraulic drive does not affect the brake system.

The most important components and parts of the clutch



Engine flywheel. Rigidly connected to the crankshaft. All engines are equipped with a so-called dual mass flywheel.

[Material based on data from the portal: MercedesMan.ru]

Slave disk 1 (Fig. 6.1). It is placed on the primary shaft of the gearbox. Friction linings are riveted to the clutch disc on both sides.

Clutch housing with pressure plate. Inside the clutch housing there is a pressure plate, which by means of a diaphragm spring presses the clutch disk to the flywheel. The clutch housing with the pressure plate is rigidly attached to the flywheel with bolts.



Clutch release bearing. When the clutch pedal is pressed, the hydraulic drive presses the clutch release bearing against the petals of the diaphragm spring. Due to this, the clutch disc can rotate freely on the input shaft of the gearbox, and the transmission of torque from the engine to the gearbox is interrupted.

Clutch master cylinder. It is located near the clutch pedal axis and is connected to the pedal by a push rod. When the clutch pedal is pressed, the rod pushes the piston connected to it into the master cylinder. Pressure is created inside the cylinder, which is transmitted through a hose connected to the cylinder to the clutch slave cylinder and moves the piston located in the slave cylinder.

Slave cylinder. It is mounted horizontally, on the side of the manual gearbox, and transmits force when the clutch pedal is pressed. The piston rod of the working cylinder extends and presses the release lever, which sets the clutch release bearing in motion.
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The article has been verified: Polyakov Zakhar Grigorievich
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E-Class W210 / Clutch
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Torque transmission
Clutch wear
Checking the clutch
The clutch is jerking
Checking the wear of clutch components
Visual inspection of the clutch hydraulic drive
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W210 (1996-2002) 
  • General information
  • Vehicle description
  • Working conditions and tools
  • Car care
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Injection system
  • Supply system
  • Exhaust system
  • Gasoline engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Control system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Tires and wheels
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Electrical circuits
W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
  • V6 petrol engine (DOHC)
  • Diesel engines
  • Engine overhaul
  • Cooling system
  • Heating and ventilation
  • Fuel system (carburetor)
  • Injection system «Bosch CIS-E»
  • Injection system «Bosch HFM»
  • Diesel fuel system
  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Switches
  • Headlights and lighting
  • Electrical circuits
W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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