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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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  • W210 (1996-2002)
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  • Checking the wear of clutch components

Checking the wear of clutch components (Mercedes-Benz E-Class W210)

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Since clutch wear does not affect the amount of free pedal travel, it should be checked at a service station during routine maintenance using a special calibration tool.

Fig. 10.2. Fastening bolts (arrows) for the upper trim of the instrument panel in the front…

Fig. 10.2. Fastening bolts (arrows) for the upper trim of the instrument panel in the front passenger footwell


The pressure rod of the working cylinder has a different diameter between the piston and the clutch release lever. Depending on the size of the rod's protrusion from the flange of the working cylinder, the diameter of the rod changes, and the degree of wear of the clutch slave disk linings is determined by the penetration of the gauge to a certain length. The gauge can be made independently from a steel plate 0.6–0.8 mm thick and 15 mm wide (Fig. 10.2). If the gauge marks are not visible behind the flange of the working cylinder, then the wear of the clutch slave disk is insignificant.

Sequence of works





1. Place the vehicle on stands and remove the lower engine guard.



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Fig. 6.2. Checking clutch wear: 1 – clutch slave cylinder; 2 – cylinder flange; 3 – rod leading to…

Fig. 6.2. Checking clutch wear: 1 – clutch slave cylinder; 2 – cylinder flange; 3 – rod leading to the clutch release lever; 4 – test gauge


2. Insert the test gauge 4 (Fig. 6.2) into the groove in front of the working cylinder flange until it stops.

3. If the marks are visible (shown by arrows) along the edges of the F gauge, the wear of the linings is close to the limit, that is, about 2 mm remains from the original 3.8 mm, the clutch will begin to slip in the future. If the gauge marks are not visible behind the flange of the working cylinder, the driven clutch disc is in good condition.
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E-Class W210 / Clutch
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The clutch is jerking
Checking the clutch
Clutch wear
Hydraulic clutch drive
Torque transmission
Visual inspection of the clutch hydraulic drive
Bleeding the clutch hydraulic drive
Clutch repair
Possible clutch malfunctions, their causes and solutions
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W210 (1996-2002) 
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W124 (1984-1995) 
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W123 (1976-1985) 
  • General information
  • Introduction to the guide
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  • Repair M102 engines
  • Repair M110 and M123 engines
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  • Power system «Stromberg»
  • Power system «Solex 4A1»
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  • Mechanical gearbox
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  • Cardan and rear axle
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