Contents: Internal door opening handle ↡ Front door lock cylinder ↡ Front door outer opening handle ↡ Front door lock ↡ External rear door opening handle ↡ Rear door lock ↡ Installation ↡ Internal door opening handle ↡ Front door lock cylinder ↡ Front door outer opening handle ↡ Front door lock ↡ External rear door opening handle ↡ Rear door lock ↡
Internal door opening handle
1. Lift the inner door handle and remove the decorative trim of the handle by prying it from the bottom with a screwdriver. Unscrew the screw that secures the inner door handle, then move the handle forward and remove it. At the same time, unhook the rod from the handle.
Front door lock cylinder
Removal the rubber plug from the end of the front door
Unscrewing the screw securing the front door lock cylinder casing
Removal the lock cylinder from the door
Removal the cylindrical pin that secures the rod and spring
Removal the rod and spring from the lock cylinder
Removal the lock cylinder from the casing
1. To access the lock cylinder cover mounting screw, open the door and remove the rubber plug from the end of the door. Loosen the lock cylinder cover mounting screw four turns (see fig. Removing the rubber plug from the end of the front door, Unscrewing the screw securing the front door lock cylinder casing).
2. Insert the key into the door lock and, pressing on the lock cylinder, turn the key 60° clockwise. This will release the lock cylinder housing and allow it to be removed from the door. To replace the lock cylinder, knock out the cylindrical pin, remove the rod and spring, and remove the lock cylinder from the housing (see fig. Removing the lock cylinder from the door, Removing the cylindrical pin securing the rod and spring, Removing the rod and spring from the lock cylinder, Removing the lock cylinder from the casing).
Front door outer opening handle
Removal the front door outer handle
Removal the door handle sealing gasket
Location of screws for fastening the bracket of the outer handle of the front door
1. Remove the lock cylinder.
2. Move the front door outer handle to the rear, then remove the front end of the handle from the mounting bracket and remove the handle from the door. Remove the door handle sealing gasket (see fig. Removing the outer front door handle, Removing the door handle sealing gasket).
3. If it is necessary to remove the mounting bracket of the outer front door handle, remove the door trim. Carefully remove the protective film from the inside of the door. Unscrew the mounting screws of the bracket and remove it from the inside of the door (see Fig. Location of screws for fastening the bracket of the outer handle of the front door).
Front door lock
Location of the guide for the inner door opening handle rod
Location of the door lock mounting screws
Removal the lock from the front door
1. Remove the trim from the front door. Carefully remove the protective film from the inside of the door. If the protective film is damaged during removal, it must be replaced.
2. Remove the lock cylinder. If present, remove the lock protective cover through the openings on the inside of the door.
3. On models with central locking, remove the actuator.
4. Remove the inner door opening handle rod from the guide, then disconnect the rod from the door opening lock (see Fig. Location of the guide for the inner door opening handle rod).
5. Remove the lock mounting screws, then disconnect the lock from the outer door handle rod and remove it from the door. If equipped, disconnect the electrical connector from the lock (see fig. Location of door lock mounting screws, Removing the lock from the front door).
External rear door opening handle
Removal the seal from the end of the rear door to access the handle stop mounting screw
Removal the rear door opening handle stop
1. To access the handle stop mounting screw, open the door and remove the seal from the rear end of the door. Loosen the door handle stop mounting screw four turns and remove the handle stop from the door (see fig. Removing the seal from the end of the rear door to access the handle stop mounting screw, Removing the rear door opening handle stop).
2. Move the front door outer handle to the rear, then remove the front end of the handle from the mounting bracket and remove the handle from the door. Remove the door handle sealing gasket.
3. If it is necessary to remove the mounting bracket of the front door outside handle, remove the door trim. Carefully remove the protective film from the inside of the door. Unscrew the mounting screws of the bracket and remove it from the inside of the door.
Rear door lock
Location of the guides for the rear door rods
Location of the rear door lock mounting screws
1. Remove the outside rear lid handle and handle mounting bracket. If equipped, remove the rear lid lock cover.
2. Remove the rods of the inner door opening handle and the lock button from the guides. Mark the location of the rods and disconnect them from the lock. Unscrew the screws securing the lock and remove it from the door (see fig. Location of guides for rear door rods, Location of screws for fastening rear door lock).
Installation
Internal door opening handle
1. Installation is carried out in the reverse order of removal.
Front door lock cylinder
1. Insert the lock cylinder into the housing, then install the rod and spring and secure them with the locking pin. Check the operation of the lock cylinder.
2. Check that the seal is positioned correctly, then insert the lock cylinder housing into place, aligning the lock cylinder rod with the door lock. Check that the lock and lock cylinder are positioned correctly relative to each other, then screw in the lock cylinder mounting screw and install the plug on the end of the door.
Front door outer opening handle
1. Installation is performed in the reverse order of removal. Check the correct position of the handle gasket on the door. Check the correct alignment of the handle lever with the lock rod, then install the lock cylinder. Check the operation of the lock and handle. Install the protective film and door trim on the door.
Front door lock
Removal the plug to adjust the gap between the lock rod and the outer handle lever
Rotate the eccentric screw to adjust the gap between the lock rod and the outer handle lever
1. If equipped, connect the electrical connector to the lock, then install the lock in place. The lock lever should be positioned behind the handle lever. Screw in the lock mounting screws and tighten them to the specified torque.
2. Install the lock cylinder.
3. Check the gap between the lock rod and the outer handle lever. The gap should be within 0 - 1 mm. To adjust the gap, remove the plug from the end of the door and, by turning the eccentric screw, adjust the gap (see fig. Removing the plug to adjust the gap between the lock rod and the outer handle lever, Rotating the eccentric screw to adjust the gap between the lock rod and the outer handle lever). After adjusting the gap, install the plug back into place.
4. Connect the rod to the lock and secure it in the guide on the door. On models with a central lock, install the actuator.
5. Check the operation of the lock, then install the protective film and door trim on the door.
External rear door opening handle
1. Install the handle bracket on the door, screw in the mounting screws and tighten them to the required torque.
2. Install the gasket and handle onto the door, making sure the handle lever is aligned with the lock rod.
3. Install the handle stop and secure it with the screw, then reinstall the door seal.
4. Check the operation of the rear door lock, then install the protective film and door trim on the door.
Rear door lock
1. Replace the rear door lock and secure with screws, tightening them to the specified torque.
2. Connect the rods to the lock and secure them in the guides on the door.
3. Install the outside rear door handle and check the operation of the lock. Install the protective film and door trim on the door.