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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • C-Class
  • W202 (1993-2000)
  • Power unit
  • Diesel engines
  • Hydraulic disc tappets

Hydraulic disc tappets (Mercedes-Benz C-Class W202)

0
All diesel engines are equipped with hydraulic disc tappets. This reduces valve train noise and eliminates the need for valve clearance adjustment as part of maintenance.

Check the operation of the hydraulic tappets if noise continues in the valve train when the engine reaches operating temperature.

1. Drive with the engine warmed up. Once the coolant reaches operating temperature, continue driving for another 5 km to ensure that the engine oil is at a sufficient temperature.

2. If the hydraulic tappet is still noisy, stop the engine.

3. Check the engine oil level: it should never be higher than the "max" mark on the dipstick.

4. Remove the air cleaner cross pipe.

5. Remove the cylinder head cover.

6. When checking the plate tappet, the cam tops of the intake and exhaust valves of the corresponding cylinder must be in the upper position. In this case, the corresponding tappets are unloaded. Since unnecessary cranking of the engine contributes to the settling of the valve clearance compensation element, it is advisable to start checking from the cylinder at TDC ignition.

6. When checking the plate tappet, the cam tops of the intake and exhaust valves of the…


7. Press the plate tappet downwards with a wooden or plastic rod and check the air gap. If the air gap is greater than 0.4 mm and the tappet moves downwards more easily than the others, it should be replaced.



8. Turn the camshaft so that the cams of the cylinder to be checked point upwards. To do this, set the gearbox to idle, apply the parking brake and turn the crankshaft by the camshaft gear mounting bolt.

9. If, when checked, the plate tappet is pressed down more easily than the others, or if there is a gap around the circumference of the cam, check the condition of the oil access and drain holes by disassembling the tappet (work for a repair shop).

10. If necessary, disassemble the camshaft and replace the tappet.

11. Install the cylinder head cover.

12. Install the air filter cross pipe.
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C-Class W202 / Diesel engines
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Cylinder head cover (2.2 / 2.5L)
Valve stem seals (2.2/2.5L engine)
Oil-reflecting caps (2.0 L engine)
Cylinder head (2.2/2.5L engine)
Cylinder head (2.0L engine)
Valves — removal and installation
Directional valves
Valve seats in the cylinder head
Cylinder head and engine block
Checking the compression in the cylinders
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
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  • Cooling system
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  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
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  • Exterior (external elements)
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  • Electrical equipment
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  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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