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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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Checking the serviceability of hydraulic tappets (Mercedes-Benz Sprinter 903)

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The noise of hydraulic tappets is almost inaudible due to the fact that they are in constant contact with the camshaft. If noise occurs from the camshaft area, the following checks must be performed:
  • let the engine run for 5 minutes at about 3000 rpm⁻¹;
  • remove the cylinder head cover;
  • while turning the crankshaft, stop the camshaft with the back side of the cam above the hydraulic tappet you are interested in so that the pointed working part of the cam is directed upwards;

Figure 115. Checking the hydraulic tappet for proper operation

Figure 115. Checking the hydraulic tappet for proper operation

  • using a mandrel, press the hydraulic tappet down as shown in the figure 115, or move his hand;
  • if the hydraulic tappet is easily pressed down or you feel play between the tappet and the back of the cam, then such a hydraulic tappet should be replaced with a new one. Hydraulic tappets are supplied with built-in hydraulic compensators. Although the compensator can be restored, we do not recommend that you undertake this work, which involves many complex measurements.
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Mercedes Sprinter / Engine repair
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Hydraulic valve lifter compensators — device
Gas distribution mechanism
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Removal and installation of hydraulic tappets
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
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  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
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  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
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  • Diesel engines 2.3 l
  • Engine repair
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  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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