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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Power and control system
  • Idle speed drive

Idle speed drive (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡ Adjustment ↡

Removal



1. Disconnect the negative cable from the battery.

2. Remove the air intake pipe.

3. Disconnect the M33.1 connector by removing the clamp (arrow) (see figure 2.125).

Figure 2.125. Idle drive:

Figure 2.125. Idle drive:
1. Fixator,
2. Bolt,
3. Vacuum tube,
4. Return spring,
5. Connecting rod,
MZZ. Idle speed control valve,
M33.1. Connector.


4. Disconnect the retainer 1.

5. Lift the wires up.

6. Disconnect vacuum tube 3 and secure it above connecting lever 5.

7. Disconnect the return spring 4.

8. Disconnect connecting rod 5 from the idle speed control MZZ. The contact switch must be in the "ON" position (arrow).

9. Remove the idle speed control valve MZZ.

Installation



10. Installation is carried out in the reverse order of removal. Make adjustments.

Adjustment



11. Adjust the runout of cable 4 between spring 1 and guide 2 on lever 7 by turning nut 3 (see figure 2.126). The gap between the spring and the guide should be 0.5-1.0 mm.

Figure 2.126. Adjusting the idle drive:

Figure 2.126. Adjusting the idle drive:
1. Spring,
2. Guide,
3. Adjusting bolt,
4. Cable,
5. Clamp bolt,
6. Connecting rod,
7. Lever,
8. Roller,
9. Support lever.
Idle speed drive,
"A". Gap in the drive cable,
"B". The gap between the roller and the lever.


12. Loosen bolt 5 of the connecting rod clamp 6.



13. Rotate lever 9 on the M33 drive until it stops.

14. Rotate lever 7 counterclockwise until roller 8 reaches the stop at the end of the lever without any gap. The gap between the lever and the roller should be no more than 0.5 mm.

15. Tighten bolt 5 of the connecting rod clamp 6.

16. Check the clearance in the idle speed drive cable 4 between spring 1 and guide 2 on lever 7 and, if necessary, adjust again.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Power and control system
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Replacing spark plugs
Ignition coils
Engine management system
Idle speed control valve
Control element of the device «Tempomat»
Inlet air temperature sensor
Oxygen sensor
Crankshaft position sensor
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
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  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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