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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Power and control system
  • Engine management system

Engine management system (Mercedes-Benz Vito W638)

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The engine management system consists of the ignition system and the fuel injection system. The location of the engine management system components is shown in the figure 2.111 - 2.122.

Figure 2.111. Location of engine management system components on the body:

Figure 2.111. Location of engine management system components on the body:
A13. Engine control unit,
A13.1. Connector 1 of the control unit (label "F"),
A13.2. Connector 2 of the control unit (label "M"),
A13.3. Crankshaft position sensor connector,
K39. Fuel pump relay,
P11. Diagnostic connector (38-finger),
R27. Control unit resistor.


Figure 2.112. Location of engine management system components on the engine:

Figure 2.112. Location of engine management system components on the engine:
B60. Coolant temperature sensor,
B63. Inlet air temperature sensor,
B73. Crankshaft position sensor,
R9. Ignition coil 1 (2 and 3 cylinders),
R39. Ignition coil 2 (1 and 4 cylinders).


Figure 2.113. Location of engine management system components on the engine:

Figure 2.113. Location of engine management system components on the engine:
a. Diaphragm fuel pressure regulator,
b. Vacuum tube (to the diaphragm fuel pressure regulator),
Idle speed drive,
Y19. Nozzle,
X97. Connector 1 engine wiring.


Figure 2.114. Oxygen sensor:

Figure 2.114. Oxygen sensor:
a. To the oxygen sensor,
b. To the engine control unit.


Figure 2.114. Idle drive:

Figure 2.114. Idle drive:
a. To the idle speed drive,
b. To the engine control unit.


Figure 2.116. Oxygen sensor (near the longitudinal beam):

Figure 2.116. Oxygen sensor (near the longitudinal beam):
a. To the oxygen sensor,
b. To the engine control unit.


Figure 2.117. Purge control valve Y1.

Figure 2.117. Purge control valve Y1.


Figure 2.118. Ignition coil:

Figure 2.118. Ignition coil:
4A. Output for spark plugs 1 and 2 cylinders,
4V. Output for spark plugs of cylinders 3 and 4.


Figure 2.119. Engine control unit resistor plug R27.

Figure 2.119. Engine control unit resistor plug R27.


Figure 2.120. Exhaust gas recirculation valve:

Figure 2.120. Exhaust gas recirculation valve:
a. Vacuum tube from the engine,
b. Vacuum tube to recirculation valve.


Figure 2.121. The exhaust gas recirculation valve is open.

Figure 2.121. The exhaust gas recirculation valve is open.


Figure 2.122. The exhaust gas recirculation valve is closed.

Figure 2.122. The exhaust gas recirculation valve is closed.
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The article has been verified: Lukyanov Nikita Ilyich
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Ignition coils
Replacing spark plugs
Idle speed drive
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Control element of the device «Tempomat»
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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