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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
  • Main
  • E-Class
  • W123 (1976-1985)
  • Chassis
  • Brake system
  • Inspection, removal and installation of the brake disc

Inspection, removal and installation of the brake disc (Mercedes-Benz E-Class W123)

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1. Remove the brake caliper (see Removal, disassembly and installation of the brake caliper), but without disconnecting the flexible hose, place it next to it on the stand.

2. Conduct a disk inspection; deep burrs are not acceptable and the disk requires processing.

3. Make sure that the thickness of the disc meets the operating requirements.

4. Check the axial runout of the disc, which should not exceed 0.12 mm.

5. If necessary, remove the front wheel hub (see Removal, installation and adjustment of the hub and front wheel bearings).

6. Screw two bolts into the hub and clamp the unit in a vice with the brake disc facing up.

7. Using a socket wrench, loosen the bolts and separate the brake disc from the hub.

Note: Clean mating surfaces before installation. New discs have an anti-corrosion paint coating that must be removed with solvent before installing the disc.


8. Install a new one (restored) disc on the hub, tighten the new bolts evenly.

9. Install the hub and brake caliper (see Removal, installation and adjustment of the hub and front wheel bearings and Removal, disassembly and installation of the brake caliper).

Note: The rear brake disc is installed on the flange of the wheel drive shaft, making sure that it fits on the small pin.
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E-Class W123 / Brake system
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Removal, disassembly and installation of the brake caliper
Checking and replacing disc brake pads
Design and technical characteristics of the brake system
Removal, disassembly and installation of the master brake cylinder
Bleeding air from the master cylinder
Bleeding the brake system
Replacing brake fluid
Flexible Hoses — Checking and Replacing
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W210 (1996-2002) 
  • General information
  • Vehicle description
  • Working conditions and tools
  • Car care
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Injection system
  • Supply system
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  • Gasoline engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Control system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Tires and wheels
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Electrical circuits
W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
  • V6 petrol engine (DOHC)
  • Diesel engines
  • Engine overhaul
  • Cooling system
  • Heating and ventilation
  • Fuel system (carburetor)
  • Injection system «Bosch CIS-E»
  • Injection system «Bosch HFM»
  • Diesel fuel system
  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Switches
  • Headlights and lighting
  • Electrical circuits
W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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