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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Vito 1 (1996-2003)
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  • Checking engine compression

Checking engine compression (Mercedes-Benz Vito W638)

0
1. Warm up the engine to operating temperature of approximately 80°C.

2. Turn off the ignition and remove the key.

3. Remove glow plugs R13-R16 (see figure 5.70).

Figure 5.70. Checking engine compression:

Figure 5.70. Checking engine compression:
1. Compression gauge,
2. Adapter,
3. Threaded adapter,
R13-R16. Glow plugs.


4. Turn the engine crankshaft with the starter. Disconnect the wiring connector from the Y74 Distributor Pressure Control Valve.

5. Connect compression tester 1 to adapter 2. Screw threaded adapter 3 into the glow plug hole of the cylinder being tested.

(Material borrowed from an online resource: mercedesman.ru)

6. Turn the engine crankshaft with the starter and record the obtained compression value. Compare the obtained value with the required one.
  • Compression of a new engine: 29-35 bar.
  • Worn engine compression: 18 bar.
  • Permissible difference between readings of individual cylinders: 3 bar.

If the compression is below the minimum acceptable level or the difference between the readings of individual cylinders is greater than acceptable, check for leaks.
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
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  • Cooling system
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  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
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  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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