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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • W140 (1991-1998)
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  • Checking the condition and replacing the connecting rods

Checking the condition and replacing the connecting rods (Mercedes-Benz S-Class W140)

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Checking the connecting rods

Checking the connecting rods
1 - Connecting rod; 2 - Connecting rod cover; 3 - Bushing; 4 - Guide grooves; 5 - Connecting rod bolt; 6 - Balancing weights; 7 - Identification field (turbocharged models); 8 - Grooves for installing liners; 9 - Oil channel (turbocharged models); 10 - Oil channel (non-turbocharged models); 11 - Identification field (non-turbocharged models); b - Width of the upper connecting rod head; B - Width of the lower connecting rod head; d - Inner diameter of the connecting rod upper head bushing; d1 - Outer diameter of the connecting rod upper head bushing; D1 - Connecting rod lower head bore diameter; L - distance between the centers of the holes of the connecting rod heads


1. Remove the pistons (see section Removal and installation pistons).

2. Check the connecting rods for discoloration, warped holes and grooves. If these damages are found, the connecting rods must be replaced.

3. Check the connecting rod cap mounting bolts.

Text republished from the website [mercedesman]

4. Measure the connecting rod bore diameter. If the diameter is greater than the maximum allowable, grind the contact surface of the cover by no more than 0.02 mm.



5. Check the inner diameter of the connecting rod bushing.

6. Installation is carried out in the reverse order of removal. The dimensions of the connecting rods are given in Specifications.
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S-Class W140 / Diesel engine OM603
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Removal and installation pistons
Timing Chain Tensioner — Installation Details
Timing Drive — General Information, Component Maintenance
Timing chain replacement
Checking the camshaft reference position
Measuring cylinder diameters
Removal and installation of cylinder liners
Checking the condition of the crankshaft
Removal and installation the crankshaft sprocket
Oil Level Switch Sensor — Installation Details
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
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  • Body elements
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  • Equipment and devices
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W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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