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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
  • Main
  • S-Class
  • W140 (1991-1998)
  • Power unit
  • Diesel engine OM603
  • Timing Chain Cover — Removal and Installation

Timing Chain Cover — Removal and Installation (Mercedes-Benz S-Class W140)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the lower engine guard.

2. Remove the radiator.

3. Remove the fan clutch.

4. Remove the crankshaft pulley and hub

5. Remove the power steering pump or dual pump.

6. Remove the vacuum pump.

7. Disconnect the negative cable from the battery.

8. Drain the engine oil.

Timing chain cover

Timing chain cover
6 - Engine retaining bracket; 24 - Engine shock absorber; 28 - Timing chain cover; 35, 36, 51, 66, 67, 115, 116, 132, 417, 420 - Bolts; 42, 44 - TDC sensor bracket; 45 - Pallet; 62, 416 - Bracket; 125 - Cylinder head cover


1. Remove the cylinder head cover (125).

2. Loosen the front fuel filter mounting bolts (116).

3. Unscrew the oil level indicator guide pipe bracket (62).

4. Unscrew the bolt (417) securing the generator bracket (416) and remove it.

5. Mark the installation of the TDC sensor bracket (42) and (44) and unscrew it.

6. Unscrew the engine bracket (6).

7. Loosen the front engine mount mounting bolts.

8. Raise the engine with a lift.

9. Unscrew the bolts (51) securing the tray (45).

10. Lower the engine onto the supports using a hoist.

11. Unscrew the bolts (66) and (67) of the high-pressure fuel pump (HPFP).



12. Unscrew the bolts (115).

13. Loosen the timing chain cover mounting bolts (2B) and remove it.

Article borrowed from the web portal (www.mercedesman.ru)

Installation



Installation is carried out in the reverse order of removal.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Polyakov Zakhar Grigorievich
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S-Class W140 / Diesel engine OM603
Next ▶

Exhaust manifold — installation details
Removal and installation the alternator drive belt tensioner
Replacing the alternator drive belt
Air purifier — installation details
Removal and installation the engine
Camshaft — Removal and Installation
Removal and installation the cylinder head
Checking the camshaft reference position
Timing chain replacement
Timing Drive — General Information, Component Maintenance
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Body elements
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W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
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  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
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  • Interior (internal elements)
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W126 (1979-1991, petrol) 
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  • Engine repair
  • Ignition system
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  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
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  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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