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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Checking the charging system

Checking the charging system (Mercedes-Benz C-Class W203)

0
1. If you have detected a fault in the charging system, a faulty generator may not be the only cause. Perform the following checks:
  • a) Inspect the drive belt to ensure that it is tight and undamaged. If damaged, replace it (refer to Chapter Routine maintenance).
  • b) Make sure the generator mounting bolts are securely tightened.
  • c) Check the generator wiring and all connectors. All contacts should be reliable and not oxidized.
  • d) Check the relevant fuses located in the engine compartment (refer to Chapter On-board electrical equipment). If a burnt fuse is found, eliminate the cause of the fuse blowing and replace it (if the corresponding fuse blows, you will not be able to start the engine or turn on any of the devices).
  • e) Start the engine and make sure that there are no extraneous sounds coming from the generator (a whistling or squealing noise may indicate faulty bearings or worn brushes).
  • f) Make sure the battery is fully charged. If one of the cells is damaged, the battery may draw excess current.
  • g) Disconnect the battery cable ends (negative at first). Inspect the battery terminals and cable ends. If traces of corrosion are found, clean them thoroughly (refer to the materials in Chapter Routine maintenance). Connect the wire ends to the terminals and tighten securely.

2. Connect the voltmeter between the positive and negative terminals of the battery.

3. Start the engine. The voltage when starting the engine may drop to 8 V (at an outside temperature of +20°C).

[Material based on data from the portal: MercedesMan]



4. Increase the engine speed to 3000 rpm. The voltage should be between 13 and 14.5 V. This indicates that the generator and voltage regulator are working properly. Generator voltage (on-board voltage) must be higher than the operating voltage so that the battery is recharged when the vehicle is moving.

5. Check the stability of the voltage regulator. To do this, turn on the high beam and repeat the measurement at 3000 rpm. The obtained voltage should not be higher than the previously obtained value by more than 0.4 V.

6. If the obtained value is outside the specified value, take the generator and regulator to a service station for repair.
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C-Class W203 / Charge and launch systems
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Charging system — general information and safety precautions
Storage of the battery
Replacing the battery
Checking and charging the battery
Battery — Basic Information and Purchase
Generator — removal, inspection and installation
Removal and installation the voltage regulator and replacing the brushes
Engine Starting System — General Information and Precautions
Removal and installation the starter
Removal and installation the starter traction relay
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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