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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W203 (2000-2007)
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  • Checking the engine starting system

Checking the engine starting system (Mercedes-Benz C-Class W203)

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Wiring diagram of the starter (2) and traction relay (1)

Wiring diagram of the starter (2) and traction relay (1)


Before performing the test, make sure the battery is fully charged and the anti-theft system is not activated.

1. If the vehicle has an automatic transmission and the starter does not engage, make sure the selector is in position P or N.

2. Make sure the battery is fully charged and there is no corrosion on the battery and starter cable ends and terminals.

3. If the starter rotates, but the engine flywheel does not, then the starter overrunning clutch may be faulty (it prevents the bendix from rotating with the engine after starting). In this case, the starter must be repaired or replaced. Another reason for this may be a strong loosening of the starter mounting bolts (the Bendix gear does not engage with the flywheel ring gear).

4. If when the starter is turned on, its engine does not turn, but the solenoid relay works (clicks are heard), then either the battery is discharged, or the terminals of the starter relay are oxidized, or the starter is faulty (if the car engine is not seized).

5. If, when the starter is turned on, you cannot even hear the clicks of the retractor relay, the battery is faulty, the wiring is broken, or the retractor relay is faulty.



6. To check the solenoid relay for proper operation, connect the positive terminal of the starter to the small terminal of the solenoid relay. If the starter starts to turn, the solenoid relay is OK and either the ignition switch, wiring, or the automatic transmission selector sensor is faulty (if the selector is in position P or N).

7. If the starter rotates slowly after shorting the terminals, make sure the battery is charged and the cables are securely connected. If the car engine is partially seized or filled with high-viscosity oil, the starter will also rotate slowly.

8. Start the engine and warm it up to operating temperature. Turn off the engine, remove the fuel pump fuse, and disconnect the electrical connectors from the ignition coils.

9. Connect the positive lead of the voltmeter to the positive terminal of the battery and the negative lead to the negative terminal.

Text republished from the website [MERCEDESMAN]

10. Turn on the starter and, as soon as the voltmeter readings stabilize, write them down. Do not turn on the starter for more than 15 seconds. If the starter rotation speed is normal and the voltage is more than 10.5 volts, everything is fine. If the voltage is 10.5 volts or higher, and the starter rotation speed is low, the contacts of the retractor relay are burnt, the starter or wiring is faulty. If the voltage is less than 10.5 volts and the starter rotation speed is low, the starter is faulty or the battery is discharged.
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C-Class W203 / Charge and launch systems
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Removal and installation the starter traction relay
Removal and installation the starter
Engine Starting System — General Information and Precautions
Removal and installation the voltage regulator and replacing the brushes
Generator — removal, inspection and installation
 
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
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  • Gasoline engines
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  • Ignition and control system
  • Charge and launch systems
  • Transmission
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  • Exterior (external elements)
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  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
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  • Chassis
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  • Steering
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  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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