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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Engine Starting System — General Information and Precautions

Engine Starting System — General Information and Precautions (Mercedes-Benz C-Class W203)

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Contents: General information ↡ Precautionary measures ↡

General information



The sole purpose of the engine starting system is to ensure that the engine rotates at a speed sufficient to start it.

The starting system consists of a starter, battery, ignition switch, relay and wiring. The solenoid relay is located on the starter housing.

The starter is a DC electric motor with mixed excitation with an electromagnetic traction relay. The starter consists of a housing or stator with excitation windings, an anchor with an overrunning clutch, a cover with brush holders and a traction relay.

When the starter is turned on, current from the battery begins to flow through the winding of the starter traction relay. The relay armature is pulled in and the relay contacts are closed. At the same time, the relay armature moves the overrunning clutch with the gear through the lever. The hub of the overrunning clutch rotates on the helical splines of the starter armature shaft and also rotates the gear, which facilitates its engagement with the flywheel ring gear. Current flows through the closed contacts of the traction relay, feeding the stator and armature windings, and the starter armature begins to rotate together with the hub and overrunning clutch.

After the engine is started, the rotation speed of the pinion exceeds the rotation speed of the starter anchor. In this case, the overrunning clutch rotates freely, and the torque is not transmitted from the engine flywheel to the starter anchor shaft. After releasing the ignition key, the power supply circuit of the traction relay windings through the ignition switch is opened, the anchor of the traction relay is pressed back to its original position by the spring, the relay contacts are opened and the drive pinion disengages from the flywheel ring gear.



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The starter with a solenoid relay is located parallel to the engine crankshaft and is fixed to the gearbox.

The starter is engaged only if the AT selector is in position P or N.

If the car is in the security mode, the starter will not turn.

Precautionary measures



When performing any work on the engine starting system, observe the following requirements.
  • a) Do not keep the starter on for a long time. It may overheat and fail. Do not turn on the starter for more than 15 seconds, and wait about two minutes before turning it on again. If you crank the starter for a long time and the engine does not start, unburned fuel accumulates inside the converter. This may cause the working surface of the converter to overheat after the engine starts.
  • b) The starter is connected directly to the battery and, if handled carelessly, may catch fire or cause a short circuit.
  • c) Always disconnect the battery ground cable before starting work.
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C-Class W203 / Charge and launch systems
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Removal and installation the voltage regulator and replacing the brushes
Generator — removal, inspection and installation
Checking the charging system
Charging system — general information and safety precautions
Storage of the battery
Removal and installation the starter
Removal and installation the starter traction relay
Checking the engine starting system
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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