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W163 (1997-2005)
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  • Engine Starting System — General Information and Precautions

Engine Starting System — General Information and Precautions (Mercedes-Benz M-Class W163)

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The sole purpose of the engine starting system is to ensure that the engine rotates at a speed sufficient to start it.

The starting system consists of a starter, battery, ignition switch, traction relay and connecting electrical wiring.

The starter is a DC electric motor with mixed excitation and an externally mounted electromagnetic traction relay. The starter consists of a housing or stator with excitation windings, an anchor with an overrunning clutch, a cover with brush holders and a traction relay.

When the starter is switched on, current from the battery begins to flow through the winding of the starter traction relay. The relay armature is pulled in and the contacts are closed. At the same time, the relay armature, through the drive lever, ensures the extension of the gear with the overrunning clutch, while the clutch hub rotates on the helical splines of the starter armature shaft and also rotates the gear, which facilitates the entry of the latter into engagement with the flywheel ring gear. Current flows through the closed contacts of the traction relay, feeding the stator and armature windings, and the starter armature begins to rotate together with the hub and overrunning clutch.

After the engine is started, the rotation speed of the pinion exceeds the rotation speed of the starter anchor. In this case, the overrunning clutch rotates freely, and the torque is not transmitted from the engine flywheel to the starter anchor shaft. After releasing the ignition key, the power supply circuit of the traction relay windings through the ignition switch is opened, the anchor of the traction relay is pressed back to its original position by the spring, the relay contacts are opened and the drive pinion disengages from the flywheel ring gear.



The starter with a solenoid relay is located parallel to the engine crankshaft and is secured to the transmission housing.

The starter is activated only when the clutch pedal is depressed (models with manual transmission)/with the AT selector lever in the "N" or "P" position.

Precautionary measures



When performing any work on the engine starting system, observe the following requirements:
  • To avoid failure of the electric motor due to overheating, do not activate the starter continuously for more than 15 seconds - wait at least 1 minute before turning it on again. Long cranking of the starter motor that does not start leads to accumulation of unburned fuel in the catalytic converter, which is fraught with failure of the latter due to ignition during starting;
  • The starter is connected directly to the battery and careless handling may cause a fire due to a short circuit;
  • Always disconnect the negative battery cable before servicing the starter.
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M-Class W163 / Charging and starting system
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W163 (1997-2005) 
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