Generator Installation Details on Gasoline Models
1 - Terminal 30 (B+); 2 - Terminal 61 (D+); 3 - Bolts; G2 - Generator
1. Details of the generator installation on gasoline models are shown in the illustration, to which all references in the text refer.
2. Disconnect the negative cable from the battery.
3. Loosen the alternator drive belt.
4. If equipped, remove the protective caps and disconnect the electrical wiring from terminal 30 (1) and 61 (2) generator.
5. Turn out fixing bolts (3) and remove the alternator (G2).
6. Installation is carried out in the reverse order.
7. Finally, remember to follow the battery connection procedures.
Diesel models
M612
Details of installation of the generator on diesel models 163.113 (612 series engine)
Details of installation of the generator on diesel models 163.113 (612 series engine)
1. Generator installation details on models 163.113 (612 series engine) shown in the illustrations, which include all references in the text.
2. Disconnect the negative cable from the battery.
3. Remove the right front wheel and wheel arch protection locker.
4. Remove soundproofing.
5. Disconnect the clutch (2), release the fasteners and disconnect the electrical wiring from the generator.
6. If equipped, remove the protective cap and, blocking the wire on terminal 30 (3), remove the screws (4).
7. Empty the cooling system (see chapter Checking the cooling system and frost resistance of the coolant, changing the fluid).
8. Remove the air cleaner cover (see chapter Removal and installation of components of an inlet air path).
9. Loosen and remove the drive belt.
10. Remove the screws (5) and disconnect the oil line (7) from the turbocharger.
11. Remove the coolant supply line (6).
12. Turn out fixing bolts (9) and remove the bracket (10).
13. Turn out a bolt (11) vibration damper bracket.
14. Turn out bolts (8) cooler shroud fixings (1).
15. Remove the generator (G2), lowering it down assembled with the cooler casing (1).
16. Installation is carried out in the reverse order - do not forget to replace the sealing elements (12 and 13). If there are signs of leaks, remove the alternator from the cooler housing and replace the O-ring. Finally, connect the negative wire to the battery.
M628
Details of installation of the generator on diesel models 163.128 (628 series engine)
1 - Nut; 2 - Casing of the fan assembly; 3 - Air path cooler; 4 - Hose of the cooling path; 5 - Bolt; 6 - Bolt; 7 - clutch; 8 - Terminal 30; 9 - Bolt; 10 - Bracket; 11 - Bolt; 12 - Bolt; 13 - Cooler casing; G2 - Generator
1. Generator installation details on models 163.128 (628 series engine) shown in the illustration, which includes all references in the text.
2. Disconnect the negative cable from the battery.
3. Remove the bottom section of the soundproofing.
4. Empty the cooling system (see chapter Checking the cooling system and frost resistance of the coolant, changing the fluid).
5. Remove the air cleaner (see chapter Removal and installation of components of an inlet air path).
6. Remove fan assembly (see chapter Cooling, heating and air conditioning systems).
7. Remove the air path bypass sleeve (see chapter Removal and installation of components of an inlet air path).
8. Move the coolant hose aside for access (4).
9. Remove the drive belt.
10. Remove the bolt (5) fastening of the line of the cooling path.
11. Disconnect the clutch connector (7).
12. Disconnect wiring from terminal 30 (8).
13. Remove bracket (10).
14. Remove the screws (12).
15. Press the generator (G2) complete with cooler housing (13) to the right and remove the assembly from the engine compartment.
16. Installation is carried out in the reverse order.
17. Finally, check the cooling system for signs of leaks.
18. Connect the negative wire to the battery (see Section Battery - general information, maintenance recommendations).