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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Transmission
  • Clutch
  • Clutch release lever

Clutch release lever (Mercedes-Benz Vito W638)

0
Contents: Cars with engines 111.948 and 601.970 ↡ Cars with engine 611.980 ↡

Cars with engines 111.948 and 601.970



Removal



1. Remove the transmission.

2. Remove clutch release lever 2 together with clutch release bearing 1 from the clutch housing. Remove the clutch release lever 2 from the slave cylinder side so that the spherical head bolt 3 can be removed without damaging the spring (arrow) (see figure 6.3).

Figure 6.3. Clutch release lever (only on cars with engines 111.948 and 601.970):

Figure 6.3. Clutch release lever (only on cars with engines 111.948 and 601.970):
1. Clutch release bearing,
2. Clutch release lever,
3. Ball head bolt.


3. Remove clutch release bearing 1 from lever 2.

Installation



4. Attach lever 2 to spherical head bolt 3.

5. Insert the clutch release bearing 1, the locks (arrows) must be installed in the lever 2.

Cars with engine 611.980



Removal



6. Remove the transmission.

7. Unscrew bolt 4 of the clamp securing the delivery pipe 3 to the transmission housing (see figure 6.4).

Figure 6.4. Clutch release lever (only on cars with engine 611.980):

Figure 6.4. Clutch release lever (only on cars with engine 611.980):
1. Clutch release unit,
2, 4. Bolt,
3. Delivery tube,
5. Retainer.


8. Disconnect the pressure pipe 3 from the clutch release unit 1.



9. Unscrew bolt 2 securing clutch release unit 1.

10. Remove the clutch release unit 1.

Installation



11. The clamp 5 must be installed before connecting the delivery pipe 3.
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The article has been verified: Lukyanov Nikita Ilyich
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Removal and installation the clutch
Clutch slave cylinder (only for vehicles with engines 111.948 and 601.970)
Clutch master cylinder
Clutch hydraulic lines (vehicles with engine 611.980)
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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