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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Transmission
  • Power take-off box
  • Adjusting the axial clearance of the power take-off drive shaft

Adjusting the axial clearance of the power take-off drive shaft (Mercedes-Benz Vario 814)

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1. Measure the distance A from the end of the intermediate shaft to the locking ring 32 using a caliper (figure 4.89).

Figure 4.89. Measuring distance A from the end of the intermediate shaft to the locking ring 32…

Figure 4.89. Measuring distance A from the end of the intermediate shaft to the locking ring 32 using a caliper.


2. Measure the distance B from the end of the intermediate shaft to the outer ring of bearing 33 using a caliper (figure 4.90).

Figure 4.90. Measuring distance 6 from the end of the intermediate shaft to the outer ring of…

Figure 4.90. Measuring distance 6 from the end of the intermediate shaft to the outer ring of bearing 33 using a caliper.


3. Measure the distance C from the upper edge of the bearing seat to the bearing hole in the gearbox housing using a caliper (figure 4.91).

Figure 4.91. Measuring the distance C from the upper edge of the bearing seat to the bearing hole…

Figure 4.91. Measuring the distance C from the upper edge of the bearing seat to the bearing hole in the gearbox housing using a caliper.




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4. Measure the distance D from the top edge to the drive shaft 23 in the gearbox cover (figure 4.92).

Figure 4.92. Measuring the distance D from the upper edge to the drive shaft 23 in the gearbox…

Figure 4.92. Measuring the distance D from the upper edge to the drive shaft 23 in the gearbox cover.


5. Determination of axial clearance:
  • Distance B 16.40 mm - Distance A 16.30 mm = Distance E 0.10 mm (figure 4.93).

Figure 4.93. Distances A and B.

Figure 4.93. Distances A and B.

  • Distance D 15.00 mm - Distance C 14.40 mm = Distance F 0.60 mm (figure 4.94).

Figure 4.94. Distances D and C.

Figure 4.94. Distances D and C.



  • Distance F 0.60 mm + Distance E 0.10 mm = actual gap 0.70 mm.
  • Set gap: 0.10-0.20 mm.
  • Actual clearance 0.70 mm - Allowable clearance 0.10 mm = thickness of adjusting shims 0.60 mm.
  • Thickness of adjusting shims: 0.20 and 0.30 mm.

6. Install adjusting shims 22 of the required thickness when installing the intermediate shaft (figure 4.95).

Figure 4.95. Installing adjusting shims 22.

Figure 4.95. Installing adjusting shims 22.
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Mercedes Vario 814D / Power take-off box
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Disassembly and assembly of the power take-off box
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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