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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Checking the gearbox oil level and changing the oil

Checking the gearbox oil level and changing the oil (Mercedes-Benz Sprinter 903)

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Change the oil according to the manufacturer's requirements. Since oil change intervals may vary, please check with your service representative. The vehicle's service book indicates the oil change intervals in accordance with the year of vehicle production.

Figure 196. Location of filler and drain plugs on the gearbox

Figure 196. Location of filler and drain plugs on the gearbox


To check the oil level, unscrew plug 1 (figure 196) with internal hexagon. Use your index finger to check the oil level; it should reach the lower edge of the filler hole. If necessary, add oil using a hand pump. Always use oil recommended by Mercedes-Benz.

Before changing the transmission oil, you need to drive a few kilometers to warm up the oil. Place a suitable container underneath (approximately 2.5 liters) under the checkpoint (place the car on stands) and unscrew the plug 2 with a hex key (see figure 196). To speed up the draining process, unscrew the filler plug. Allow the oil to drain completely. It's better to wait a while.

Screw in the drain plug and tighten to a torque of 50 Nm. Fill in new oil using a hand pump. If available, you can use an oil syringe for filling, after thoroughly cleaning it first. About 1.8 liters are required to fill the gearbox. If it is difficult to estimate the volume of oil to be filled, fill to the lower edge of the filler hole. Then screw in the plug and tighten to a torque of 50 Nm.
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Mercedes Sprinter / Mechanical gearbox
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Removal and installation the gear shift lever
Replacing the rear cuff
Replacing the primary (drive) shaft seal of the gearbox
Gearbox repair
Removal and installation the gearbox
Manual Transmission Specifications
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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