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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
  • Main
  • S-Class
  • W126 (1979-1991)
  • Power unit
  • Fuel injection system
  • Checking the fuel pump

Checking the fuel pump (Mercedes-Benz S-Class W126)

0
Attention: Observe fire safety regulations, do not work with open fire! To check the pump feed, the tank must be at least half full.


Remove the fuel pump relay.

Connect the voltmeter to the fuel pump. Close contacts 7 and 8 on the relay board.

The pump should start working, and the voltage on it should be at least 11.5 V. Otherwise, check the battery, and accordingly, the wiring according to the diagram.

Remove the test wire.

Remove the test wire.


Connect the ammeter to contacts 7 and 8. The current at the fuel pump should be approximately 6 A. If the current exceeds 7 A, replace the pump.

Unscrew the fuel return line (51) from the diaphragm pressure regulator (40). Screw a section of hose approximately 50 cm long to the regulator. Tip: sealing cone with union nut with M14.5x1.5 thread. The tip is connected to the hose with a clamp. Hold the hose over a container.

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Unscrew the fuel return line (51) from the diaphragm pressure regulator (40). Screw a section of…


Short-circuit contacts 7 and 8 of the fuel pump relay block for a maximum of 50 seconds.



The pump output should be approximately 1 liter. Otherwise, perform the following tests:
  • Unscrew the union nut from the fuel supply nipple to the dispenser, remove the mesh and blow it out, replace it if necessary.
  • Inspect the hoses for kinks and dents; replace if necessary.
  • Clamp the short hose on the fuel storage tank with a screw clamp and check the pump feed again. If the specified value is reached, replace the fuel storage tank.
  • Replace the fuel filter and check the fuel supply again. If the supply is still low, replace the pump.
  • Screw the pipeline with a force of approximately 10 Nm to the pressure regulator.
  • Insert the fuel pump relay.
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S-Class W126 / Fuel injection system
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Checking the temperature sensor
Adjusting the tempomat
Checking the cold start valve
Checking and adjusting the air flow meter flap
Checking the additional air damper
Removal and installation the fuel pump
Diagnostics of injection system faults
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
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  • Body elements
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  • Equipment and devices
  • Electrical circuits
W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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