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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W203 (2000-2007)
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  • Automatic transmission design 722.6

Automatic transmission design 722.6 (Mercedes-Benz C-Class W203)

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Automatic transmission section



1 - Input shaft; 2 - ECU; 3 - Intermediate shaft; 4 - Parking lock gear; 5 - Output shaft; 6 - Oil…

1 - Input shaft; 2 - ECU; 3 - Intermediate shaft; 4 - Parking lock gear; 5 - Output shaft; 6 - Oil pump; 7 - Torque converter; 8 - Reactor shaft; 9 - Torque converter lock-up clutch; B1 - Multi-disc brake assembly B1; B2 - Multi-disc brake assembly B2; B3 - Multi-disc brake assembly B3; F1 - Flywheel F1; F2 - Flywheel F2; H - Rear planetary assembly; K1 - Multi-disc clutch K1; K2 - Multi-disc clutch K2; K3 - Multi-disc clutch K3; M - Central Planetary Assembly; V - Front planetary assembly


An automatic transmission, when starting off, performs the function of a regular clutch, and during movement, it performs the work of shifting gears.

The main units of the AT are: torque converter, planetary gearbox and hydraulic or electronic control system. To switch to another gear ratio in the planetary gearbox, hydraulically driven disc brakes and disc clutch are used.

The torque converter functions like a hydraulic clutch. Its job is to provide clutch when starting off and changing gears.

Transmission control system (known as electronic synchronous switching system) is a component of a modified engine management system, installed only on models with an automatic transmission. The control system can operate in a special safe mode, which it switches to when any malfunction is detected. In this case, the transmission operating modes are limited, and the car can be driven to a repair shop under its own power. When the control system switches to safe mode, a control lamp lights up on the instrument panel (refer to Chapter User manual). By analyzing information coming from various sensors (not only sensors that are directly related to the transmission), the control system selects the optimal operating mode of the gearbox in terms of economy, smoothness, etc. At a certain position of the throttle valve, the control system can block the torque converter in such a way that only the fourth and fifth gears are engaged. This achieves a significant reduction in fuel consumption.



The only regular maintenance procedure for the box is checking the working fluid level (refer to Section Checking the Automatic Transmission Oil Level). There is no need to change the transmission fluid regularly.

A transmission fluid cooler is installed next to the cooling system radiator.

There is no traditional switch for the Kick-Down mode. This mode is activated directly by the transmission control system after processing information from the throttle position sensor.

There are several transmission operating modes, each of which can be engaged by moving the selector to one of the following positions: P, R, N, D, 1, 2, 3, 4 (refer to Chapter User manual).

The engine can only be started if the selector is in position P or N. This is done to prevent the car from moving when trying to start it (if the selector is set to one of the other positions). By analyzing the information coming from the sensors, the control system allows or prohibits the engine from starting. The locations of the various relays are indicated in Chapter On-board electrical equipment.
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C-Class W203 / Automatic gearbox
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Electronic controls and signals of the Sequentronic automated gearbox control unit
Hydraulic control elements of the Sequentronic automated gearbox
Automatic Transmission Specifications
Automatic transmission design
Troubleshooting — General Information
Electronic control unit tasks and control signals
Removal and installation of AT with a torque converter
Electrohydraulic control unit AT
Disassembly and assembly of the electrohydraulic control unit
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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