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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Diesel engine OM646
  • Engine repair
  • Removal and installation valves

Removal and installation valves (Mercedes-Benz Vito W639)

0
1. Place the cylinder head (7) on a flat surface.

2. Install the spring compressor (9) onto the cylinder head.

3. Using the tool (9), compress the valve springs so that the crackers (6) come out of the conical hole in the upper support (5) of the valve spring,

4. Using the magnetic rod (10), remove the crackers (6).

5. Remove the upper valve spring supports (S) and valve springs (4).

6. Using the valve seal pliers (11), remove the valve seals (3),

7. Remove the lower valve spring supports (2).

8. Lift the cylinder head (7) and remove the valves (1).

[Article borrowed from the web portal: mercedesman.ru]

Cylinder head control dimensions



Cylinder head control dimensions

VN 2.059

VN 2.059
a. Distance from valve plate to cylinder head bearing surface
H. Cylinder head height without camshaft housing




VN 2.060

VN 2.060
Removing and installing valves
1. Inlet and outlet valves
2. Lower valve spring support
3. Valve sleeve
4. Valve spring
5. Upper valve spring support
6. Rusks
7. Cylinder head
8. Threaded mounting sleeve
9. Spring compressor
10. Magnetic rod
11. Tweezers for removing sebaceous valve caps
12. Mandrel


Control parameters of valves



VN 2.061

VN 2.061
Valve stem diameter: Intake: 6.960-6.975 mm, Exhaust: 6.955-6.970 mm
Length L of valves: Inlet: 103.9-104.3 mm, Exhaust: 104.3-104.7 mm


Length L of valves: Inlet: 103.9-104.3 mm, Exhaust: 104.3-104.7 mm

Install in reverse order. When installing the valve seals, lubricate them with oil and press them in using a mandrel (12) (see figure VN 2.060). To protect the valve seal oil scraper edge, a protective plastic cap should be installed on each valve.
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Mercedes Vito 2 / Engine repair
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Cylinder head repair
Checking the relative position of the crankshaft and camshaft system
Checking the relative position of the camshafts
Removal and installation of the cylinder head (CH)
Units and assemblies in the front part of the engine
Valve seats
Valve guide bushings
Processing of cylinder head for installation of valve guide bushings
Checking hydraulic valve clearance compensators
Disassembly and repair of the lower part of the engine
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☛ Valves — removal and installation Mercedes W202 (1993-2000)
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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