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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • W220 (1998-2005)
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  • Disassembly and assembly of the B1 multi-disc brake

Disassembly and assembly of the B1 multi-disc brake (Mercedes-Benz S-Class W220)

0
Contents: Disassembly ↡ Assembly ↡
6b - Outer brake support B1; 6c - Piston; 6d - Piston return disc spring; 6f - Disc spring of the…

6b - Outer brake support B1; 6c - Piston; 6d - Piston return disc spring; 6f - Disc spring of the disc block; 6g - Gear Block; 6e, 6h - Retaining rings; 073 - Puller; A - Brake oil channel B1


Section of the Brake B1



6b - Outer brake support B1; 6c - Piston; 6f - Disc spring; 6h - Retaining ring; 69 - Friction…

6b - Outer brake support B1; 6c - Piston; 6f - Disc spring; 6h - Retaining ring; 69 - Friction discs; 70a - Outer disc thickness 1.8 mm; 70b - Outer disc thickness 3.5 mm/new disc 2.8 mm; 70c - Outer disc thickness 4.0 mm; "L" - Gap


Disassembly



1. Remove retaining ring 6h.

2. Remove the disc block 6g and disc spring 6f from the outer support.

3. Place puller 073 on disc spring 6d and compress it until the groove for the retaining ring is released.



4. Remove retaining ring 6e.

5. Remove piston 6c from the outer support, carefully feeding air into hole A.

Assembly



1. Install piston 6c on the outer support.

2. Install the 6d disc spring

3. Place puller 073 on disc spring 6d and compress it until retaining ring 6e is seated in the groove.

4. Insert retaining ring 6e.

5. Insert the disc spring 6f and disc block 6g onto the outer support and measure the clearance L. Insert the brake discs B1 together in the order shown in the illustration and install them one by one.

5. Insert the disc spring 6f and disc block 6g onto the outer support and measure the clearance L.…


6. Install press 078 on outer disk 70c.

7. Compress the disc block until it stops (until the marker ring is visible) (small arrow).

8. Measure the clearance "L" between the retaining ring 6h and the outer disc 70c at three points. The clearance values in the B1 multi-disc brake are given in the table.

8. Measure the clearance «L» between the retaining ring 6h and the outer disc 70c at three points.…

9. Adjust the clearance with the 6h locking ring if necessary.



Retaining ring thickness: 2.6, 2.9, 3.2, 3.5, 3.8 and 4.1 mm.

10. Install retaining ring 6h.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Khromov Roman Mikhailovich
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S-Class W220 / Automatic gearbox
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Disassembly and assembly of the oil pump
Removal and installation the B1 multi-disc brake and oil pump
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W220 (1998-2005) 
  • General information
  • Introduction to guide
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  • Front suspension
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W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
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  • Power unit
  • Petrol engine V6
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  • Petrol engine V12
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  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
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  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
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  • Clutch and drive shafts
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  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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