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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • Disassembling and assembling the gear shift plate

Disassembling and assembling the gear shift plate (Mercedes-Benz S-Class W220)

0
Contents: Disassembly ↡ Assembly ↡
A — Working pressure adjustment valve. Lubrication pressure adjustment valve. 2-3 gear overlap…

A — Working pressure adjustment valve. Lubrication pressure adjustment valve. 2-3 gear overlap adjustment valve
B — 1-2/4-5 gear shift unit. Gear shift pressure adjustment valve
C — 3-4 gear engagement unit
D — 2-3 gear engagement unit. Adjusting valve locking clutch. Adjusting valve B2


Disassembling the gear shift plate



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71 - Bolts; 72 - Valve body cover; 73 - Sealing plate; 74 - Valve body; 82 - Retainer

71 - Bolts; 72 - Valve body cover; 73 - Sealing plate; 74 - Valve body; 82 - Retainer


Disassembling the gear shift plate



59 - Guide pin; 75 - Plastic Ball Valves; 76 - Steel Ball Valves; 143 - Central lock

59 - Guide pin; 75 - Plastic Ball Valves; 76 - Steel Ball Valves; 143 - Central lock




Disassembling the gear shift plate



72 - Valve body; 72.1 - Gear selector valve; 72.2 - 2-3 gear overlap adjustment valve with sleeve…

72 - Valve body; 72.1 - Gear selector valve; 72.2 - 2-3 gear overlap adjustment valve with sleeve and piston; 72.3 - Lubrication pressure control valve; 72.4 - Working pressure regulation valve; 72.5 - 3-4 gear engagement locking valve; 72.6 - 3-4 gear shift control valve; 72.7 - 3-4 gear pressure switching valve; 72.8 - 3-4 shut-off control valve


Disassembling the gear shift plate



74 - Valve body; 74.14 - 1-2/4-5 gear shift control valve; 74.15 - 1-2/4-5 gear engagement locking…

74 - Valve body; 74.14 - 1-2/4-5 gear shift control valve; 74.15 - 1-2/4-5 gear engagement locking valve; 74.18 - 1-2/4-5 gear overlap adjustment valve with sleeve and piston; 74.19 - Gearshift Pressure Regulating Valve; 74.20 - Pressure regulating valve control valve; 74.21 - Changeover valve pressure control valve; 74.22 - Torque converter lock-up adjustment valve; 74.24 - Pressure switching valve when engaging 3-4 gears; 74.25 - 2-3 gear engagement control valve; 74.26 - 2-3 gear engagement locking valve; 74.27 - Switching valve B2




The gear shift plate is shown in the illustration.

Disassembly



1. Unscrew the fasteners 82.

2. Unscrew bolts 71.

3. Remove valve body cover 72 from valve body 74.

4. Remove the sealing plate 73. All 12 balls are located in the valve body, four 75 of which are plastic, the remaining 8 76 are steel.

5. Unscrew the valve body covers. The bushings and pistons of the adjusting valves 72.2, 72.8 and 74.18 must not be mixed. The switching valve B2 can be removed and installed when the valve body cover is removed.

Assembly



Assembly is carried out in the reverse order of disassembly. Insert guide pin 59 into the valve body (arrow).
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S-Class W220 / Automatic gearbox
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
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  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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