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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • S-Class
  • W220 (1998-2005)
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  • Removal and installation of multi-plate clutches K1, K2 and K3

Removal and installation of multi-plate clutches K1, K2 and K3 (Mercedes-Benz S-Class W220)

0
Contents: Removal ↡ Installation ↡
12 - Output shaft with central and rear planetary gear block and clutch K3; 13 - Thrust needle…

12 - Output shaft with central and rear planetary gear block and clutch K3; 13 - Thrust needle bearing; 13a - Thrust gasket; 58 - Drive shaft with clutch K2 and front planetary gear block; 58a - Teflon rings; 83 - Clutch K1; 138 - Front planetary gear block sun gear; A - Clutch lock oil channel; B - Oil channel to clutch K2


Removal



1. Disconnect the transmission housing from the torque converter housing.

2. Remove the output shaft with the central and rear planetary gear blocks and clutch K3 12.

3. Remove the thrust needle bearing 13 and thrust gasket 13a.

4. Remove the drive shaft with clutch K2 and the front block of planetary gears 58.

5. Remove clutch K1 83.

Installation



1. Lubricate and install all the Teflon rings together into the groove in the B1 brake.

2. Install clutch K1 83.

3. Lubricate and install all together the Teflon rings 58a in the groove of the K2 clutch.

4. Install the drive shaft with clutch K2 and the front block of planetary gears 58.

5. Install thrust washer 13a and thrust needle bearing 13.

6. Install the output shaft with the central and rear planetary gear block and clutch K3 12.

7. Install the transmission housing onto the torque converter housing.
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S-Class W220 / Automatic gearbox
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
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  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
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  • Body elements
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W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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