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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
  • Main
  • S-Class
  • W126 (1979-1991)
  • Transmission
  • Mechanical gearbox
  • Removal and installation the gearbox

Removal and installation the gearbox (Mercedes-Benz S-Class W126)

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The gearbox can be removed without removing the engine. Removal is necessary to replace or repair the gearbox or clutch. However, since it is in no case recommended to perform repairs without special equipment, only the removal of the gearbox units is described.

Note: To make work easier when installing the gearbox, engage first gear before removing it.


To remove the gearbox, you must perform the following operations:

Raise the vehicle and place it on jack stands.

Disconnect the ground wire from the battery. Disconnect and remove the entire exhaust system.

Disconnect the adjusting shaft (3) (see arrow).

Disconnect the adjusting shaft (3) (see arrow).


Support the gearbox with a jack and, working under the car, unscrew the mounting bolt to the cushion (see arrow) in the rear cover of the gearbox.

Support the gearbox with a jack and, working under the car, unscrew the mounting bolt to the…


Remove the rear transmission support and crosspiece. Remove the exhaust bracket from the rear of the transmission, noting the position it was in (see arrows).



Remove the rear transmission support and crosspiece. Remove the exhaust bracket from the rear of…


Remove the exhaust pipe clamp and bracket.

Remove the exhaust pipe clamp and bracket.


Remove the heat-insulating screen.

Remove the heat-insulating screen.


Disconnect the speedometer cable, having first unscrewed the drive gear (see arrow), and secure it to the side.

Disconnect the speedometer cable, having first unscrewed the drive gear (see arrow), and secure it…


Loosen the propeller shaft lock nut.



Loosen the propeller shaft lock nut.


Remove the propeller shaft.

Caution: The flexible coupling must remain on the shaft.


Remove the clutch slave cylinder, having first unscrewed the hydraulic line fastening.

Remove the clutch slave cylinder, having first unscrewed the hydraulic line fastening.


Remove the starter and disconnect the gear shift mechanism.

Remove the starter and disconnect the gear shift mechanism.


Remove the bolts securing the gearbox to the engine, then, with someone's help, lower the gearbox to the floor and pull it out from under the car.



Remove the bolts securing the gearbox to the engine, then, with someone's help, lower the gearbox…


Remove the bolts securing the gearbox to the engine, then, with someone's help, lower the gearbox…


Caution: Before lowering the gearbox, make sure that the input shaft has come out of the driven clutch disc, otherwise the disc may be damaged.


(Original source of information: MercedesMan.ru)

Check that the car is securely fastened as it may require some rocking of the transmission to get it moving.

The gearbox is installed in the reverse order.

It is necessary to ensure that the clutch release lever and bearing do not stick, and that the functional disk is aligned with the drive shaft of the gearbox.

Lubricate the splines of the gearbox drive shaft with molybdenum-based grease, check and, if necessary, add oil to the gearbox.
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S-Class W126 / Mechanical gearbox
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Gear shift cover
Removal and installation the front gearbox cover
Removal and installation the rear cover of the gearbox
Reverse gear — removal and installation
Adjusting the gear shift lever
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