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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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Five-cylinder diesel engines (Mercedes-Benz E-Class W210)

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Fig. 4.3. Engine compartment with 270 CDI diesel engine: 1 – electronic unit; 2 – air intake grille…

Fig. 4.3. Engine compartment with 270 CDI diesel engine: 1 – electronic unit; 2 – air intake grille for interior ventilation; 3 – control valve body; 4 – cover of injectors and glow plugs; 5 – wiper lever drive; 6 – oil filter; 7 – intake manifold; 8 – brake fluid reservoir with master cylinder and booster; 9 – fuse and relay box; 10 – expansion tank of the cooling system; 11 – air intake with air filter; 12 – gas exhaust control valve; 13 – oil dipstick; 14 – oil filler neck; 15 – fuel filter; 16 – brake system control module; 17 – washer reservoir (front – for headlights, rear – for windshield wiper); 18 – reservoir for servo oil


Fig. 4.4. Diesel engine 290 TD (OM 602): 1 – air intake of the intake system; 2 – cylinder head…

Fig. 4.4. Diesel engine 290 TD (OM 602): 1 – air intake of the intake system; 2 – cylinder head cover; 3 – control valve body with low pressure control valve; 4 – gas outlet valve; 5 – gearbox; 6 – turbine; 7 – cooling system pipes; 8 – channel for supplying supercharged air from the compressor to the radiator; 9 – generator; 10 – fan; 11 – turbocharger radiator; 12 – air conditioner drive; 13 – channel for supplying supercharged air from the radiator to the intake manifold; 14 – servo control oil pump drive; 15 – reservoir for servo oil; 16 – intake manifold




The 290 TD (OM 602) engine is the first direct injection diesel engine in Mercedes-Benz passenger cars (Fig. 4.3). It has two valves per cylinder. The combustion chamber contains an injector that supplies fuel under high pressure (up to 310 bar), which ignites directly in the combustion chamber under the influence of hot compressed air. In terms of its characteristics, the 5-cylinder engine corresponds to the 4-cylinder OM 604. The crankshaft of the 5-cylinder engine is mounted on six (instead of five) support bearings (Fig. 4.4). Since 1999, the production of the in-line 5-cylinder 270 CDI engine with a Common Rail system began, replacing the previous 290 TD model.

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E-Class W210 / Engine repair
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Four-cylinder diesel engines
Six-cylinder diesel engines
Cranking the engine crankshaft
Hydraulic tappets — checking and adjustment
Possible malfunctions of the hydraulic tappet, their causes and methods of elimination
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W210 (1996-2002) 
  • General information
  • Vehicle description
  • Working conditions and tools
  • Car care
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Injection system
  • Supply system
  • Exhaust system
  • Gasoline engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Control system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Tires and wheels
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Electrical circuits
W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
  • V6 petrol engine (DOHC)
  • Diesel engines
  • Engine overhaul
  • Cooling system
  • Heating and ventilation
  • Fuel system (carburetor)
  • Injection system «Bosch CIS-E»
  • Injection system «Bosch HFM»
  • Diesel fuel system
  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Switches
  • Headlights and lighting
  • Electrical circuits
W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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