On models with 4-cylinder and 6-cylinder SOHC petrol engines, the alternator can be removed from the engine from the top of the engine compartment. On models with 6-cylinder DOHC petrol engines and all diesel engines, the alternator can only be removed from under the vehicle.
Removing
Alternator multi-pin connector location
Connection points for electrical wires to the reduced size generator
Arrangement of bolts of fastening of the generator
1. Remove the ground wire from the battery. If necessary, raise the front of the vehicle and secure it on stands.
2. Remove the engine mudguard located at the bottom of the engine compartment. To improve access, remove the air supply pipes to the engine.
3. Remove the auxiliary drive belt from the alternator pulley.
4. Unscrew the bolts and remove the plastic cover from the back of the generator. Press the tabs and disconnect the multi-pin electrical connector from the generator (see fig. Alternator multi-pin connector location).
5. On models with a reduced generator, remove the rubber protective boot, unscrew the nuts and disconnect the generator wires from the terminals (see fig. Connection points for electrical wires to the reduced size generator).
6. Unscrew the upper, then the lower generator mounting bolts and remove the generator from the bracket (see fig. Arrangement of bolts of fastening of the generator).
7. If necessary, remove the voltage regulator and brush holder assembly.
Installation
1. Installation is made in sequence, return to removal. Install the auxiliary drive belt and adjust its tension.