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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • C-Class
  • W202 (1993-2000)
  • Power unit
  • Ignition system
  • Ignition coils — removal and installation

Ignition coils — removal and installation (Mercedes-Benz C-Class W202)

0
Contents: 4-cylinder engine ↡ 6-cylinder engine ↡

4-cylinder engine



Removal



Removal


1. Disconnect the plug connection between the engine and the ignition coils (X26/24).

2. Remove and set aside the windshield washer reservoir.

3. Unscrew the intake manifold bracket.

4. If equipped, disengage the cruise control lever.

4. If equipped, disengage the cruise control lever.


5. Remove the high-voltage wires (arrow) from the ignition coils. Unscrew the bolts (20/1) to the ignition coils.

5. Remove the high-voltage wires (arrow) from the ignition coils. Unscrew the bolts (20/1) to the…


6. Open the protective caps (20/2) on the underside of the ignition coils. Mark the wires on terminals 15 and 1 with adhesive tape and unscrew them.



7. Pull out the ignition coils (T1/1) and (T1/2).

Attention! The connecting elements are under voltage up to 400 volts. Therefore, it is always necessary to connect the clamps/core pack to the car body.


Attention! The connecting elements are under voltage up to 400 volts. Therefore, it is always…


8. Install the ignition coils in the reverse order of removal. Accordingly, one ignition coil supplies voltage to two spark plugs.

6-cylinder engine



Removal



1. Remove the air cleaner cross pipe by loosening the hose clamps.

1. Remove the air cleaner cross pipe by loosening the hose clamps.


2. Unscrew the spark plug protective cover (5/1).

3. Remove the control circuit wire plugs on the ignition coils (arrows).

3. Remove the control circuit wire plugs on the ignition coils (arrows).


4. Remove the high voltage wire plugs from the secondary circuit output (Tb).



Attention! The ignition coils (T1) are mounted via the spark plug connector via (Ta) directly onto the spark plug. The output of the secondary circuit (Tb) is fed to the corresponding spark plug via a high-voltage wire. The guide pin (W) is also the element connecting the ignition coil to the housing.


5. Pull up the ignition coil.

Caution! The primary circuit connections are under voltage up to 400 volts! Therefore, the clamp/core pack must always be connected to the vehicle body.


Installation



Installation


Installation is performed in the reverse order of removal. The diagram shows the connection diagram of the ignition coils and spark plugs. Accordingly, one ignition coil supplies high voltage to two spark plugs.

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C-Class W202 / Ignition system
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Safety precautions when repairing an electronic ignition system
General description of the ignition system
Spark plugs — removal, installation, inspection
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
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  • Cooling system
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  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
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  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
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  • Fuel system
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  • Exhaust system
  • Transmission
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  • Chassis
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  • Body
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  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
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  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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