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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
  • Main
  • C-Class
  • W201 (1982-1993)
  • Transmission
  • Clutch
  • General Provisions

General Provisions (Mercedes-Benz C-Class W201)

0
All models are equipped with a single-plate dry clutch, which consists of five main parts: a driven disk, a pressure plate, a diaphragm spring, a housing and a release bearing.

The driven disk can slide freely along the splines on the primary shaft of the gearbox and is held between the flywheel and the pressure plate by the pressure exerted on the pressure plate by the diaphragm spring. The friction linings are riveted on both sides of the driven disk and the spring between the friction linings protects the gearbox from dynamic loads and ensures smooth transmission of torque when the clutch is engaged. The diaphragm spring is secured to the pins and is held in the cover by annular support rings.

The release bearing is located on a guide sleeve on the front side of the gearbox. The bearing is free to slide on the sleeve under the action of the clutch release lever, which is rotated inward into the clutch housing.

The clutch release mechanism is actuated by the clutch pedal and has a hydraulic drive. The pedal acts on the pusher of the main hydraulic cylinder, and the slave cylinder, mounted on the clutch housing, actuates the clutch release lever with the help of the pusher.

When the clutch pedal is depressed, the clutch release lever pushes the release bearing forward into contact with the center of the diaphragm spring, thus pushing the center of the diaphragm spring inward. The diaphragm spring rests against the support rings in the cover and, as the center of the spring is pressed in, the outer part of the spring is pulled back, allowing the pressure plate to move away from the driven plate.



When the clutch pedal is released, the diaphragm spring forces the pressure plate into contact with the friction linings on the driven plate and simultaneously pushes the driven plate forward along the splines, pressing it against the flywheel. The driven plate is clamped between the pressure plate and the flywheel. This transmits rotation from the crankshaft.

The clutch is self-adjusting. Over time, as the driven disk wears, the pressure plate automatically moves closer to the driven disk, which compensates for wear.
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C-Class 190 (W201) / Clutch
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Technical data
Clutch — removal, inspection and installation
Release bearing and lever — removal, inspection and installation
Clutch slave cylinder — removal, disassembly and installation
Main hydraulic cylinder — removal, disassembly and installation
Bleeding the hydraulic system
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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