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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Replacement of outdoor lighting lamps

Replacement of outdoor lighting lamps (Mercedes-Benz Sprinter 903)

0

Headlight replacement



Figure 318. Headlamp unit from the rear side (with the arrangement of lamps and contacts): 1 - high…

Figure 318. Headlamp unit from the rear side (with the arrangement of lamps and contacts): 1 - high beam lamp, H1, 12 V, 55 W; 2 - low beam lamp, H1, 12 V, 55 W; 3 - Front fog lamp bulb, H1, 12 V, 55 W; 4 - side light bulb, 12 V, 5 W; 5 - Direction indicator lamp, 12 V, 21 W (yellow glass)


The lamps are replaced from the rear side of the headlights. Figure 318 shows the mounting of the lamps, contacts, etc. When replacing the lamps in the headlights, you must do the following:
  • disconnect the negative battery terminal. Open the hood to access the headlights from the rear;

Figure 319. Removing the cover from the back of the headlight

Figure 319. Removing the cover from the back of the headlight

  • remove the cover by pressing the latches (shown by arrows) from the back of the headlights as shown in the picture 319.

When replacing low beam lamps


  • release the retaining spring, remove lamp 2 (see figure 318) and disconnect the plug.

When replacing parking light bulbs
  • the socket with lamp 4 is inserted from the rear side of the headlight. The cartridge is secured with a bayonet lock. To remove, press the cartridge inward and turn it to remove it.

When replacing fog light bulbs
  • release the retaining spring, remove lamp 3 and disconnect the plug.

When replacing high beam headlight bulbs
  • to remove the lamps, it is necessary to dismantle the headlight housing;
  • release the retaining spring, remove lamp 1 and disconnect the plug;
  • wrap the new lamp in a paper napkin, take it by the glass bulb and install it in the socket. Please pay attention to the correct installation.

Carry out installation work in reverse order. If the bulb was replaced in only one headlight, the adjustments should not be disturbed.
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Mercedes Sprinter / Headlights and lighting
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Checking the lamps
Replacing the headlight housing
Replacing front turn signals
Headlight adjustment
Adjusting the headlight angle
Headlight cleaners
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
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  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
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  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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