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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • W126 (1979-1991)
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  • Removal, installation and checking the cold start injector

Removal, installation and checking the cold start injector (Mercedes-Benz S-Class W126)

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The cold start injector provides additional fuel to the intake manifold during cold engine starting.

Injector failure causes engine starting difficulties (both cold and heated), transient disturbances and high fuel consumption.

The thermal time switch limits the injection time of the cold start injector depending on the engine temperature.

To remove the cold start injector, perform the following operations:

To remove the cold start injector, perform the following operations:


Disconnect the injector connector (98).

Disconnect the fuel hose from the injector.

Caution: If the injector is removed only for inspection, the electrical wire and hose remain connected.


Remove the injector by unscrewing 2 nuts.

To check the cold start injector, perform the following operations.

Connect the brown/blue wire of the thermal time switch to ground, this simulates a lower engine temperature

Caution: Do not connect the pink/blue wire to ground. Risk of short circuit!


Place a measuring cup under the nozzle.

Disconnect the connector of the transistor ignition system switching unit to prevent the engine from starting.

Turn on the starter briefly. The injector should provide a uniform cone of fuel injection.



After the starter is turned off, not a single drop of fuel should appear from the injector for one minute. The injector should be dry on the outside,

To install the cold start injector, perform the removal operations in reverse order.

Attention: Be sure to replace the injector gasket with a new one.


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S-Class W126 / Fuel injection system
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Adjusting the full throttle limiter
Adjusting the throttle linkage
Checking and adjusting idle speed and CO content
Checking the tightness of the injection system connections
Inspection, testing and adjustment of the fuel injection system
Removal, installation and checking the thermal time switch
Checking the additional air damper
Checking and adjusting the air flow meter flap
Checking the cold start valve
Adjusting the tempomat
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W220 (1998-2005) 
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W140 (1991-1998) 
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W126 (1979-1991, petrol) 
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W116 (1972-1980, petrol) 
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  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
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  • Electrical circuits
 
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