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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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Diesel engine preheating system (Mercedes-Benz C-Class W203)

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In a cold diesel engine, when the air in the cylinders is compressed, the temperature required for the fuel to self-ignite is not reached. For this reason, preheating is required.

For this purpose, a glow plug is installed in each combustion chamber. The glow plug consists of a housing with a heating rod pressed into it. The heating rod in turn consists of a heating coil and an adjustment coil. After voltage is applied, the heating coil in the rod heats up to a temperature of +850°C within a few seconds. The current passing through the plug reaches 30A. As the heating increases, the resistance of the coil increases, which limits the current to 15-25 A. When the pre-glow indicator lamp on the instrument panel goes out, the engine can be started.

The preheating time required to start the engine is no more than 10 s. The time is regulated by the preheating relay and the engine control unit, which receives information about the current engine temperature via the coolant temperature sensor. The engine control unit, based on the information received, makes a decision on the duration of the glow plugs and the required heating current.

Note: On a direct injection diesel engine, preheating is only required at temperatures below 0°C.
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C-Class W203 / Ignition and control system
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Spark plugs — condition determination
Checking and adjusting the ignition timing angle
Troubleshooting and Preliminary Checks
Checking the ignition and injection control system
Removal and installation ignition coils
Checking diesel glow plugs
Removal and installation glow plugs
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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