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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Checking the ignition and injection control system

Checking the ignition and injection control system (Mercedes-Benz C-Class W203)

0
Contents: The engine does not start ↡ Misfires ↡
1. The control system components are very reliable. Failures are usually due to unreliability or contamination of contacts. Breakdowns in high-voltage wires most often occur due to contamination, moisture or damage to the insulation, and not due to a failure of the system components. Before concluding that a component is faulty, check its wiring.

2. Check the functionality of the high-voltage wire by removing it from the spark plug and bringing it closer to the engine surface (watching for the presence of a spark), you can't. You risk not only getting an electric shock, but also damaging the control unit or ignition coil. If the engine is running unsteadily, never remove the wire tips from the spark plugs to determine which is faulty.

3. The following checks should be performed if the fault is obvious (starter failure, misfires, etc.). Some faults are less obvious and may not appear because the engine management system has switched to emergency mode, ignoring signals from individual sensors and using. Such faults manifest themselves in increased fuel consumption, instability of idle speed, loss of power, detonation, etc. If you have detected such symptoms, contact a service station.

The engine does not start



Please note that if the anti-theft device fails, you will not be able to start the engine. Disconnect the device (refer to Chapter User manual).

1. If the engine does not turn over when the starter is turned on or turns over very slowly, check the starter and battery. Connect a voltmeter to the battery terminals and measure the voltage when the engine crankshaft is turned over by the starter. Do not turn on the starter for more than 10 seconds. If the voltmeter shows 9.5 volts or less, make sure the battery, starter and charging system are in good condition.



2. If the engine rotates at normal speed when the starter is turned on, but does not start, check all high-voltage components of the ignition system.

3. Following the manufacturer's instructions, connect the strobe light and crank the engine with the starter. If the lamp on the strobe light comes on, voltage is reaching the spark plugs. Make sure the spark plugs are in good condition. If the lamp does not light, check the high-voltage wires (refer to Section Checking and replacing spark plugs. Checking the condition of high-voltage wires).

4. If there is no spark, make sure the ignition coil is working properly (or replace the coil with a known good one or check the resistance of the windings). If the fault is not found, look for it elsewhere. If after replacing the coil the engine starts, the fault is found. Do not rush to throw away the coil and buy a new one. Make sure the wiring is securely connected to the coil (the engine might not start due to an oxidized contact).

5. If the coil is OK, the fault may be in the powerful buffer output stage, which is part of the engine control unit, one of the engine control system sensors or an associated unit. In this case, a fault code should be recorded in the control unit memory, which can be read from the memory.

6. Error codes can be read using special equipment.

Misfires



1. The most common cause of misfires is poor wiring contact with the terminals of the ignition coil or some sensor.

2. Turn off the ignition and make sure that all ignition system connectors are securely connected.



3. Check the high-voltage wires. Make sure that they are securely fastened at the intermediate fastening points and do not touch metal parts of the engine. If the wire touches metal and its insulation is damaged, then when the engine is running, the spark will not go to the spark plug, but to the ground. If even minor damage to the insulation of at least one wire is detected, replace the entire set.

4. You can make sure that the wires are fully functional by temporarily replacing them with known good ones.

[Original article is on the portal MercedesMan.ru]

5. When replacing wires, replace them one by one. This will avoid the risk of incorrect connection. Do not damage the wires during installation.

6. If the high-tension wires are completely intact, the cause of the misfire is most likely the ignition coil or one of the spark plugs. Install a new set of spark plugs (refer to Section Replacing the cabin air filter element/carbon air filter) or check the coil. Misfires may be caused by a faulty or dirty crankshaft position sensor.

7. If checking the above mentioned components does not improve engine operation, read the fault codes from the control unit memory (refer to Section Spark plugs).
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C-Class W203 / Ignition and control system
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Removal and installation ignition coils
Design of ignition and engine control system
Diagnostics of faults in the ignition and engine management system
Ignition and Engine Management System Specifications
Troubleshooting and Preliminary Checks
Checking and adjusting the ignition timing angle
Spark plugs — condition determination
Diesel engine preheating system
Checking diesel glow plugs
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W203 (2000-2007) 
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W202 (1993-2000) 
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190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
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  • Engine overhaul
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  • Power system (carburetor)
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  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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