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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Chassis
  • Rear suspension
  • Removal and installation the rear suspension

Removal and installation the rear suspension (Mercedes-Benz Vario 814)

0
Contents: Removal ↡ Installation ↡

Removal



1. Raise the rear of the vehicle and remove the wheels.

2. Disconnect the brake pad wear sensor wiring connector 4 (figure 5.18).

3. Disconnect wiring connectors 5 (on vehicles with ABS (code B02).

4. Disconnect lever 2 of the proportional load distribution valve.

5. Remove plug 3 (on axles with differential lock (code A71).

6. Disconnect hydraulic line 8.

7. Disconnect the air duct 7.

8. Unscrew the brake pipes 6 from the brake hoses, remove the clamps and disconnect the brake hoses from the clamps.

9. Disconnect the ventilation tube 9 from the frame.

10. Remove both shock absorbers 15.

11. Disconnect the propeller shaft 18.

12. Remove ladders 10 and slabs 11.

13. Carefully lower the rear axle down.

Installation



14. Installation is carried out in the reverse order of removal. Replace nuts 1 and 14.

Figure 5.18. Removing and installing the rear suspension: 1, 13, 17 - Nuts; 2 - Lever of…

Figure 5.18. Removing and installing the rear suspension: 1, 13, 17 - Nuts; 2 - Lever of proportional pressure distribution valve depending on the load on the rear axle; 3 - Cork (on axles with code A71); 4, 5 - Wiring connectors; 6 - Brake pipes; 7 - Air ducts; 8 - Hydraulic line; 9 - Ventilation tube; 10 - Stepladders; 11 - Plate; 12 - Gasket; 14, 16 - Bolts; 15 - Shock absorber; 18 - Cardan shaft.


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Mercedes Vario 814D / Rear suspension
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Rear axle hub
Rear suspension spring
Replacing the rear anti-roll bar
Rear axle height adjustment valve
Rear axle air chamber (models 668, 670 with rear air suspension)
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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