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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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Manual Transmission Malfunctions (Mercedes-Benz C-Class W201)

0
Contents: Noise in neutral position with…↡ Noise when engaging one of the gears ↡ Difficulty shifting gears ↡ Vibration ↡ Spontaneous gear disengagement ↡ Oil leaks ↡

Noise in neutral position with engine running


  • Wear of the input shaft gears and gearbox bearings (noise when the clutch pedal is depressed, not pressed) (Chapter 7A).*
  • Clutch release bearing wear (noise when clutch pedal is pressed, possibly weaker when released) (Chapter 6).

Noise when engaging one of the gears


  • Wear, damage or breakage of teeth in the gearbox (Chapter 7A).*

Difficulty shifting gears


  • Clutch failure (Chapter 6).
  • Wear or damage to the gear shift mechanism (Chapter 7A).
  • The gear shift mechanism is not adjusted correctly (Chapter 7A).
  • The synchronizer units are worn out (Chapter 7A).*

Vibration


  • Lack of oil (Chapter 1).
  • The bearings are worn out (Chapter 7A).*

Spontaneous gear disengagement


  • Wear or damage to the gear shift mechanism (Chapter 7A).
  • The gear shift mechanism is not adjusted correctly (Chapter 7A).
  • The synchronizer units are worn out (Chapter 7A).*
  • The gear shift forks are worn out (Chapter 7A).*

[Material taken from a web resource MercedesMan.ru]

Oil leaks


  • Transmission oil leak from differential side seal (Chapter 7A).
  • Leak from crankcase joint (Chapter 7A).*
  • Oil leak through the primary shaft seal (Chapter 7A).

* The repairs of the units described above cannot be performed in a garage, however, the above information should be useful in determining the cause of the malfunction so that the owner can contact a professional mechanic with knowledge of the matter.
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The article has been verified: Lukyanov Nikita Ilyich
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C-Class 190 (W201) / Troubleshooting
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Clutch faults
Cooling system malfunctions
Engine malfunctions
Troubleshooting: Introduction
Automatic transmission faults
Differential and propeller shaft faults
Brake system malfunctions
Suspension and steering system faults
Electrical system faults
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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