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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Power unit
  • Engines 904.908/914/923/936
  • Tightening torques for engine components and parts 904.9

Tightening torques for engine components and parts 904.9 (Mercedes-Benz Vario 814)

0

Tightening torques for engine components and parts 904.9



Fastening elementsTightening torques (Nm)
Tubes to the compressor100
Clutch slave cylinder to gearbox25
Gearbox mounting bracket to gearbox96
Gearbox to engine50
Cardan shaft to gearboxM1062
M12x1.5100
Vacuum tube to vacuum pump30
Power steering pump to vacuum pump mounting bolt40
Oil filler neck bolt to compressed air supply pipe25
Inlet pipe to compressed air supply pipe10
Intake manifold to cylinder head mounting bolt25
Bolt for fastening the compressed air supply pipe to the intake manifold50
Bolt securing heat shield to intake manifold25
Bolt securing the injection oil line to the turbochargerM840
M610
Bolt for securing the shield to the turbocharger25
Exhaust manifold to cylinder head mounting boltStage 110
Stage 255
Stage 390°
Cylinder head cover to cylinder head fastening bolt30
Cylinder head to cylinder block mounting boltsStage 120
Stage 270
Stage 3170
Stage 4280
Stage 590°
Stage 690°
Bolt securing the oil level indicator pipe bracket to the cylinder head50
Coolant pump adapter bolt to cylinder head25
Timing belt cover to cylinder block mounting bolt50
Pallet mounting bolt25
Rocker arm shaft to cylinder head mounting bolt30
Valve lock nut25
Connecting rod boltsStage 110
Stage 245
Stage 390°
Crankshaft main cap fastening boltsStage 130
Stage 280
Stage 3155
Stage 490°
Flywheel mounting bolt M14Stage 150
Stage 2125
Stage 390°
Pallet mounting bolt25
Drain plug of the panM20x1.565
M26x1.585
Oil pump mounting bolt to cylinder block25
Bolt securing the oil intake to the oil pump25
Bolt securing the gear block to the oil pump housing12
Generator bracket to oil filter mounting bolt40
Bolt securing the oil filter housing to the cylinder block25
Oil filter cover25
Oil pressure sensor to oil filter housing25
Bolt for fastening the oil radiator to the cylinder block25
Oil cooler cap20
Oil level sensor to the pan50
Coolant pump mounting bolt to cylinder block25
Coolant pump bracket50
Turbocharger to exhaust manifold mounting nut30
Turbocharger Oil Drain Line Fastening Bolt10
Nut securing the brake valve to the turbochargerM830
M1050
Engine control unit to cylinder block mounting bolt15
Pump-injector mounting bolts65
Combined compressed air temperature/pressure sensor mounting bolts10
Starter fastening nut to timing belt cover50
Generator bracket to cylinder block mounting bolt100
Generator mounting nut to bracket50
Generator mounting bolt to bracket65
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Mercedes Vario 814D / Engines 904.908/914/923/936
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Diagnostic Trouble Codes for Engines 904.9
Generator — removal and installation
Starter — removal, installation
Compressed air temperature/pressure sensor (engines 904.904/908, from number 040488: 904.923/936)
Compressed air temperature sensor (engines 904.908 up to number 040 487)
 
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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