Removal
1. Unscrew bolts 2 securing hinges 3 and 4 (figure 8.6).
2. Remove door 1.
Figure 8.6. Front door: 1 - Front door; 2 - Screws; 3 - Bottom loop; 4 - Upper loop.
Installation
3. Installation is carried out in the reverse order of removal.
Adjustment
4. Check the gaps A and B and the alignment of ribs C and D (figure 8.7).
Figure 8.7. Adjusting the front door: A, B - Gaps; C, D - Alignment of ribs.
- Gap around the door perimeter:10±1 mm.
- Front door installation depth to gap A on the central pillar:0 (+1/-2) mm.
- Deviation of the alignment of the front door ribs to the front wing ribs:0±2 mm.
Adjusting the upper clearance
5. Loosen screws 3 securing clamp 2 (figure 8.8).
Figure 8.8. Loosen screws 3 securing clamp 2.
6. Mark the position of loops 6 and 9 (figure 8.9).
Figure 8.9. Loosen screws 8 and 11 securing hinges 6 and 9. Adjust the upper gap by moving hinges 6 and 9 in the required direction: up - decreasing it, down - increasing it.
7. Loosen screws 8 and 11 securing hinges 6 and 9.
8. Adjust the top gap by moving loops b and 9 in the required direction: up - decreasing it, down - increasing it.
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9. Tighten screws 8 and 11.
Adjusting the side clearance and rib alignment
10. Loosen screws 7 and 10 securing the hinges (figure 8.10).
Figure 8.10. Loosen screws 7 and 10 securing the hinges. Adjust the side clearance and rib alignment by moving the hinges left or right.
11. Adjust the side clearance and rib alignment by moving the hinges left or right.
12. Tighten screws 7 and 10.
13. Move the retainer 2 vertically until the guide 12 engages with the door lock 4 without tension when it is closed (figure 8.11).
14. Tighten screws 3 securing clamp 2.
Figure 8.11. Adjusting the side clearance: move the lock 2 vertically until the guide 12 engages with the door lock 4 without tension when it is closed.