Removing
1. Disconnect from a forward rack 2 a corrugated cover of a plait of wires (see illustration).
2. Disconnect the multi-pin plug located under the cover by turning it to the right.
3. Unscrew the bolt 3 and disconnect the door travel stop 4 from the A-pillar (see illustration 37.1).
4. Unscrew nuts 5 on the top and bottom hinges of the door (see illustration).
5. Remove the front door from its hinges, working together with an assistant.
Installation
Installation of a door is carried out in sequence, return to removal.
Tightening torques for threaded connections:
- door opening limiter to the front pillar - 30 Nm
- door stop to door - 10 Nm
- door hinge nut - 8 Nm
6. Fit the installed door.
Front door fitting
7. Mark the position of the bracket 1 of the door lock (see illustration). For this purpose, labels are applied on the bracket and on the central pillar (see arrows in illustration 37.7). If the lower marks on the B-pillar are not visible, then apply new marks with a felt-tip pen.
8. Unscrew bolts of fastening of a bracket and remove bracket.
9. Check up width of gaps between a forward door and details of a body adjoining to it.
Nominal clearances:
- The gap between the door and the roof - 5.0±0.5 mm
- The gap between the door and the front pillar - 6.5±0.5 mm
- The gap between the front and rear doors - 5.0±0.5 mm
10. Loosen the bolts 2 fastening the door hinges on the front pillar 3 so that the door can be moved (see illustration).
11. Move the front door so that the width of the gaps corresponds to the nominal, and tighten the bolts with a force of 32 Nm.
12. Loosen the bolts 4 that fasten the hinges to the door 5, so that the door can be moved (see illustration).
13. Move the door so that its contour coincides with the contour of the wing or is no more than 1 mm lower than it and tighten the bolts with a force of 32 Nm.
14. Install the lock bracket as it was before removal, guided by the marks. Do not tighten the bracket bolts so that the bracket can be displaced with a certain amount of force.
15. Close the door and, by shifting the lock bracket, fit it so that its contour coincides with the contour of the rear door or is no more than 1 mm lower.
16. Carefully open the door and tighten the bolts securing the lock bracket with a force of 28 Nm.
17. Check the fit and fit of the door near the window opening relative to the roof and A-pillar. Re-fit the door if necessary.
18. Open and close the door several times, checking for ease of movement.
Re-fit the door if necessary. Fitting the rear side door is done in the same way. To adjust the door, bolts 2 and 4 are loosened, respectively (see illustration 37.0).