Nominal clearance values:
- The gap between the rear hatch and the roof is 7.0±0.5 mm
- The gap between the rear hatch and the rear wing is 6.0±0.5 mm
Fit
15. Remove the trim from the rear roof cross member.
16. Loosen the nuts on the lower hinges.
17. Screw in the stop buffers 9 on the left and right sides by one and a half turns, having loosened the lock nuts 8 for this (see illustration).
18. Loosen the bolts 4 with socket heads that secure the lock bracket 5 (see illustration).
19. Move the lock bracket so that when the door is closed, the bracket enters the lock 6 exactly in the center (see illustration).
20. Tighten the lock bracket mounting bolts to 9 Nm.
21. Fit the rear door so that its edges match the rear fenders.
22. Check the gap width again.
23. Tighten the hinge mounting nuts to 9 Nm. If necessary, seal the mating surfaces of the hinges with a universal sealant.
24. Make sure the tailgate closes easily. If not, repeat the fitting.
25. Reinstall the rear roof cross member trim.
26. Loosen the tightening of the bolts 7 with a socket head, with which the hinges are secured to the door, and adjust the rear door so that it coincides with the upper edge of the roof (see illustration 46.10). In this case, observe the nominal values of the gap between the roof.
27. Tighten the hinge mounting bolts on the door.
28. Make sure the tailgate closes easily. If not, repeat the fitting.
29. Loosen lock nut 8 and unscrew or screw in stop buffers 9 of the door on the left and right sides so that they fit against it after closing (see illustration).
Attention! When the door is installed and adjusted correctly, the stop buffers should slightly push the door out of the lock so that it opens when you press the lock drive button.
30. Tighten the lock nuts 8 of the left and right stop buffers 9 on the door (see illustration 46.29).
31. Make sure the tailgate closes easily. If not, repeat the fitting.