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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
  • Main
  • S-Class
  • W220 (1998-2005)
  • Power unit
  • Ignition and control system
  • Basic elements of a microprocessor control system

Basic elements of a microprocessor control system (Mercedes-Benz S-Class W220)

0

Engine controls 112, 113



1 - Right camshaft adjustment solenoid; 2 - Air mixing system pump (AIR); 3 - Mass Air Flow (MAF)…

1 - Right camshaft adjustment solenoid; 2 - Air mixing system pump (AIR); 3 - Mass Air Flow (MAF) Temperature Sensor; 4 - Electronic accelerator/tempostat/idle speed control (EA/CC/ISC); 5 - Intake air temperature sensor (IAT); 6 - Crankshaft Position Sensor (CKP); 7 - Coolant Temperature Sensor (ECT); 8 - Hall effect camshaft sensor; 9 - Left camshaft adjustment solenoid; 10 - Air mixing system pump (AIR) switching valve


Elements of the ignition and injection control system of engines 112, 113



1 - Ignition coil #4; 2 - Ignition coil #3; 3 - Ignition coil #2; 4 - Ignition coil #1; 5 - Fuel…

1 - Ignition coil #4; 2 - Ignition coil #3; 3 - Ignition coil #2; 4 - Ignition coil #1; 5 - Fuel injectors; 6 - Oil level switch; 7 - Knock sensor 1 (right side of the engine); 8 - Knock sensor 2 (left side of the engine); 9 - Ignition coil #8; 10 - Ignition coil #7; 11 - Ignition coil #6; 12 - Ignition coil #5




Location of control units in the car



1 - Basic module; 2 - Engine control unit ME-SFI; 3 - Control unit box; 4 - Fuel pump relay module;…

1 - Basic module; 2 - Engine control unit ME-SFI; 3 - Control unit box; 4 - Fuel pump relay module; 5 - Air Mixing System (AIR) Relay Module


Engine Control Unit Connectors and Pin Assignments



1A - Left upper flow heated lambda probe (1); 2A - Supply voltage (circuit 87), protected by a…

1A - Left upper flow heated lambda probe (1); 2A - Supply voltage (circuit 87), protected by a fuse; 3A - Grounding; 4A —; 5A - Right upper flow heated lambda probe (1); 6A - Engine cooling/climate control fan control; 7A - Grounding; 8A - Grounding; 1B - Right downstream heated lambda probe (2) (only USA); 2B - Left downstream heated lambda probe (2) (only USA); 3B - Diagnostic connector DLC; 4V - Supply voltage (circuit 30); 1C÷20C —; 21C - Evaporative Evaporative Canister Purge Valve; 22C - Pedal position sensor (+ nominal value potentiometer 1); 23C - Pedal position sensor (- potentiometer nominal value 1); 24C - Pedal Position Sensor (potentiometer nominal value 1 cleaner); 25C - Pedal position sensor (potentiometer nominal value 2 cleaner); 26C - Pedal position sensor (- potentiometer nominal value 2); 27C - Pedal position sensor (+ nominal value potentiometer 2); 28C - AIR system air pump relay module (only USA); 29C - Fuel pump relay module (K27); 30C —; 31C - Grounding of the right upper-flow lambda probe 1; 32C - Right upper flow lambda probe signal 1; 33C - Left upper flow lambda probe signal 1; 34C - Grounding of the left upper-flow lambda probe 1; 35C÷37C —; 38C - Diagnostic connector (engine speed signal); 39C - Diagnostic connector (ME-SFI DTC); 40C - Signal (circuit 50); 1D - Fuel pump relay module (K27); 2D - Carbon adsorber shut-off valve (only USA); 3D - Starter Relay; 4D - Grounding the Fuel Tank Pressure Sensor (only USA); 5D - Fuel tank pressure sensor signal (only USA); 6D - Supply 5V voltage for fuel tank pressure sensor (only USA); 7D - Grounding of the right downstream lambda probe (only USA); 8D - Right downstream lambda probe signal (only USA); 9D - Left downstream lambda probe signal (only USA); 10D - Grounding of the left downstream lambda probe (only USA); 11D - CAN data bus "H"; 12D - CAN data bus "L"; 13D - Variable Speed Control (only without DAS 3); 14D÷15D —; 16D - Collision signal; 17D÷18D —; 19D - Determining the positions of the P/N AT; 20D - Tempostat switch (acceleration/installation) (only without DAS 3); 21D - Tempostat switch (engine braking/installation) (only without DAS 3); 22D - Tempostat switch (return) (only without DAS 3); 23D - Tempostat switch (control contact) (only without DAS 3); 24D - Cruise control switch (off) (only without DAS 3); 1E - Injector cylinder #6; 2E - Injector cylinder #3; 3E - Injector cylinder #7; 4E - Injector cylinder #8; 5E - EGR switch valve; 6E÷9E —; 10E - AIR system air pump switch valve (only USA); 11E —; 12E - Intake manifold resonant valve-switch; 13E - Cylinder 4 Injector; 14E - Cylinder 2 Injector; 15E - Voltage 5V, oil level/temperature/quality sensor; 16E - Grounding of oil level/temperature/quality sensor; 17E - Oil level/temperature/quality sensor signal; 18E÷20E —; 21E - Oil pressure switch signal; 22E - Pressure sensor voltage 5V (only USA); 23E - Pressure sensor signal (only USA); 24E - Pressure sensor grounding (only USA); 25E - Cylinder 1 Injector; 26E - Cylinder 5 Injector; 27E - AIR pump relay in the relay module (only USA); 28E - Coolant Temperature Sensor (ECT) Ground; 29E - Coolant Temperature Sensor (ECT) Signal; 30E —; 31E - Electronic accelerator pedal/cruise control/idle speed stabilization system actuator (EA/CC/ISC) (current value potentiometer 1 wiper); 32E - Electronic gas pedal/cruise control/idle speed stabilization system actuator EA/CC/ISC (actual value potentiometer ground); 33E - Current value potentiometer supply voltage; 34E - Electronic gas pedal/cruise control/idle speed stabilization system actuator EA/CC/ISC (actual value potentiometer 2 ground); 35E÷36E —; 37E - CKP Sensor Grounding; 38E - CKP sensor signal; 39E - Camshaft Hall Effect Sensor Grounding; 40E - Camshaft Hall Effect Sensor Signal; 41E - Knock sensor 1 ground (KS1) (on the right side of the engine); 42E - Knock sensor 1 signal (KS1) (on the right side of the engine); 43E - Grounding of knock sensor 2 (KS2) (on the right side of the engine); 44E - Knock sensor 2 signal (KS2) (on the right side of the engine); 45E - Intake Air Temperature (IAT) Sensor (integrated into film air mass sensor [MAF]); 46E - Supply voltage 5V film sensor MAF; 47E - 5V signal from film MAF sensor; 48E - 5V Film MAF Sensor Ground; 1F - Electronic acceleration/cruise control/idle speed stabilization system actuator (EA/CC/ISC) (-); 2F - Actuator of EA/CC/ISC systems (+); 3F —; 4F - Ignition coil 3rd cylinder T1/3 b; 5F - Ignition coil 3rd cylinder T1/3 a; 6F - Ignition coil 4th cylinder T1/4 a; 7F - Ignition coil 4th cylinder T1/4 b; 8F - Grounding; 9F - Ignition coil 8th cylinder T1/8 b; 10F - Ignition coil of the 8th cylinder T1/8 a; 11F - Ignition coil 7th cylinder T1/7 b; 12F - Ignition coil 7th cylinder T1/7 a; 13F - Ignition coil 5th cylinder T1/5 a; 14F - Ignition coil 5th cylinder T1/5 b; 15F - Grounding; 16F - Ignition coil 6th cylinder T1/6 b; 17F - Ignition coil 6th cylinder T1/6 a; 18F - Ignition coil 2nd cylinder T1/2 b; 19F - Ignition coil 2nd cylinder T1/2 a; 20F - Ignition coil 1st cylinder T1/1 a; 21F - Ignition coil 1st cylinder T1/1 b




The main elements of electrical equipment, the location of ignition and fuel injection control units, sensors, valves and drive elements are shown in the illustrations.

Location of the main electrical components in the car

Location of the main electrical components in the car


Location of the engine control unit (under the hood on the right, behind)

Location of the engine control unit (under the hood on the right, behind)


Twin ignition coils for two spark plugs A and B of one cylinder

Twin ignition coils for two spark plugs A and B of one cylinder




Spark plug coils of cylinder 1 (right side of the engine)

Spark plug coils of cylinder 1 (right side of the engine)


Spark plug coils of the 5th cylinder (left side of the engine)

Spark plug coils of the 5th cylinder (left side of the engine)


Fuel tank pressure sensor (front, central part of the trunk)

Fuel tank pressure sensor (front, central part of the trunk)


Pressure sensor B28 (front, top of engine)

Pressure sensor B28 (front, top of engine)




Thermometric air mass meter (rear, central part of the engine)

Thermometric air mass meter (rear, central part of the engine)


Oil pressure sensor (right side of the engine, bottom)

Oil pressure sensor (right side of the engine, bottom)


Accelerator pedal sensor

Accelerator pedal sensor


Crankshaft position sensor (left rear of the engine)

Crankshaft position sensor (left rear of the engine)




Camshaft Hall Sensor (right front of the engine)

Camshaft Hall Sensor (right front of the engine)


Vehicle speed sensor front right (wheel arch)

Vehicle speed sensor front right (wheel arch)


Vehicle speed sensor rear right (wheel arch)

Vehicle speed sensor rear right (wheel arch)


Parking brake sensor (on the parking brake pedal)

Parking brake sensor (on the parking brake pedal)




Coolant Temperature Sensor - ECT (front of the engine)

Coolant Temperature Sensor - ECT (front of the engine)


Coolant level sensor on the expansion tank

Coolant level sensor on the expansion tank


Brake fluid level sensor (on the tank - engine compartment on the left)

Brake fluid level sensor (on the tank - engine compartment on the left)


Knock sensors

Knock sensors




Diagnostic connector

Diagnostic connector


Left pre-catalytic lambda probe

Left pre-catalytic lambda probe


Right pre-catalytic lambda probe

Right pre-catalytic lambda probe


Cylinder 1 injector (right side of the engine)

Cylinder 1 injector (right side of the engine)


Left bank shut-off valve (left side of the engine)

Left bank shut-off valve (left side of the engine)


Right bank of cylinders shut-off valve (right side of the engine)

Right bank of cylinders shut-off valve (right side of the engine)


Exhaust Air Mixing System Pump Switching Valve (front of the engine)

Exhaust Air Mixing System Pump Switching Valve (front of the engine)


Carbon adsorber purge control valve (left, rear part of the engine compartment)

Carbon adsorber purge control valve (left, rear part of the engine compartment)


EGR valve vacuum transmitter (rear of engine)

EGR valve vacuum transmitter (rear of engine)


Left post-catalytic lambda probe

Left post-catalytic lambda probe


Right post-catalytic lambda probe

Right post-catalytic lambda probe
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S-Class W220 / Ignition and control system
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Engine Electrical Specifications
Checking the ignition and injection control system
Troubleshooting — General Information and Preliminary Checks
Checking and adjusting the ignition timing angle
Spark plugs — checking condition
Self-diagnosis of electronic control systems of the second generation OBD II
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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