Removing
Timing chain cover installation details
1. Remove the front covers.
2. Remove the coolant pump (2).
3. Remove the air filter with air flow meter.
4. Remove the air pump (9).
5. Remove generator (13).
6. Set the piston of the first cylinder to the position 30°after TDC.
7. Mark the location of the timing chain in relation to the camshaft sprockets.
8. Remove the crankshaft pulley with vibration damper.
Steering pump pulley bolts (shown by arrows)
10 - Steering pump pulley; 12 - Pump assembly; 14 - Retainer; 21 - Drive belt
Steering pump mounting bolts (arrows) and contact connectors of electrical wiring of TDC sensors (L/1) And (L1/2)
7 - Timing chain cover; 12 - Pump assembly
1. Unscrew the pulley (10) steering pump (12) and remove it, install the alternator drive belt (21) above the pulley (10), install the latch (14) and loosen the mounting bolts.
2. Turn out bolts of fastening of the steering pump (12) and fix the pump with attached pipes on the side. On engines with a TDC sensor, unscrew the sensors (L1/1) And (L1/2) from the timing chain cover.
Air pump filter location (4); bolts (15) And (16) support bracket fastening (3) air pump/generator
4 - Pump; 15, 16 - Bolts; 3 - Support bracket fixings
1. Unscrew the air pump filter (4) and take it off.
2. Remove the bolts (15) And (16) and remove the bracket (3) air pump/generator.
3. Remove the timing chain tensioner. 4. Remove the bolts (17), (18) And (19) and remove the timing chain cover.
Installation
8 - O-rings
20 - Guide sleeve
1. Wipe and lubricate the sealing surfaces with sealant (arrow) oil line timing chain cover (7).
2. Wipe the sealing surfaces of the timing chain cover (7) and cylinder block. Lubricate the sealing surfaces of the oil line of the timing chain cover (7) sealant 002 989 73 20 10.
3. Replace O-rings (8).
4. Install timing chain cover (7). 5. Tighten the mounting bolts (17) And (18) first.
6. Check the alignment of the color marks (arrows) on the timing chain and on the camshaft sprockets.
7. Install the timing chain tensioner.
8. Further installation is carried out in the reverse order of removal.