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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
  • Main
  • S-Class
  • W126 (1979-1991)
  • Transmission
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  • Clutch Master Cylinder — Removal and Installation

Clutch Master Cylinder — Removal and Installation (Mercedes-Benz S-Class W126)

0
Contents: Removal ↡ Installation ↡

Removal



Remove the carpet and floor covering, as well as the cover under the dashboard.

Pump out the brake fluid through the air bleed nipple of the working cylinder by pressing the clutch pedal, from the reservoir of the master cylinder into a suitable container. Or suck out the brake fluid from the corresponding chamber of the reservoir to the minimum mark.

Remove the connecting hose from the combined brake and clutch fluid reservoir and unscrew the pipe from the master cylinder.

After removing the bolts, remove the master cylinder together with the connecting hose from the pedal bracket. Leave the pressure rod on the clutch pedal.

Installation



Place the master cylinder on the pressure rod located on the clutch pedal. Secure the master cylinder to the pedal bracket with bolts.

Slide the connecting hose onto the rubber bushing and place it onto the combined brake and clutch fluid reservoir.

Screw the tube onto the working cylinder.

Check the clearance between the pressure rod and the piston in the master cylinder and adjust if necessary.

Remove air from the system and check it for leaks.

Check the brake fluid level in the reservoir and, if necessary, adjust it.

Check the clutch for free play with the engine running.

Check the clutch pedal. It should be in contact with the stop, otherwise there may be difficulties in disengaging the clutch.

Install the carpet, floor covering and cover under the instrument panel.

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S-Class W126 / Clutch and cardan
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W220 (1998-2005) 
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W140 (1991-1998) 
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W126 (1979-1991, petrol) 
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W116 (1972-1980, petrol) 
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  • Power unit
  • 8-cylinder V8 engine
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  • Cooling and lubrication system
  • Power system (carburetor)
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  • Ignition system
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  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
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